Custom Printed K Cup Packaging

Brewed for Brand Impact and Consumer Convenience

Our K-Cup packaging is ideal for single-serve pod presentations, sampler packs, retail boxes, or mail-order coffee subscriptions.

Materials That Preserve Aroma and Elevate Appeal

We use food-safe and structurally sound materials that combine protection, preservation, and premium print quality.

• High-strength corrugated board – Keeps K-Cups safe in transit
• SBS cardstock – Smooth and elegant print surface
• Eco-friendly kraft board – A natural look for sustainable branding
• Optional interior coatings – For food contact safety and moisture resistance

Custom Sizing to Fit Every Brew Batch

From starter packs to large assortments, we tailor box dimensions to your product needs.

• Single-serve boxes for promotional giveaways
• 2, 4, 6, 12, and 24-pack packaging options
• Straight tuck end, reverse tuck end, or crash bottom styles
• Die-cut windows, locking lids, or carry handles available

Print That Speaks Your Coffee’s Language

Stand out with custom printed K-Cup packaging that captures your story and aesthetic.

• Full-color CMYK + Pantone spot colors
• Matte, gloss, or soft-touch finishes
• Gold, silver, or holographic foil stamping
• Embossed or debossed logos
• Inside printing for a unique surprise element
• QR codes linking to brew instructions, subscription options, or flavor profiles

Functional Add-Ons for a Fresh Unboxing Experience

Create a tactile experience that goes beyond the box.

• Partition inserts to keep K-Cups upright
• Tear-strip or tab-lock closures
• Branded belly bands, sleeves, or thank-you cards
• Spot UV coating for selective shine and texture

Our 3Ps Packaging Philosophy

Presentation

Your K-Cup packaging should turn heads and communicate quality instantly.

Preservation

With food-safe barriers and sealed structures, your product stays fresh and protected.

Protection

Sturdy designs prevent shifting, crushing, and moisture exposure—delivering your coffee intact.

Why Top Coffee Brands Rely on Custom Boxes Lab

We help brands—from indie roasters to global franchises—create custom printed packaging that sells.

• No minimums—perfect for small batches or new launches
• Free dieline design and layout assistance
• Fast production and U.S.-based shipping
• Sustainable material options
• Dedicated support for packaging that performs and impresses

Get a Free Quote on Custom Printed K-Cup Packaging

Boost your shelf appeal and brew brand loyalty. Call 0000 or email us to get started with Custom Boxes Lab—where every cup begins with a better box.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.