Custom Printed Sunglasses Packaging

More Than a Case — It’s a Branded Experience

From shelf to shipment, your sunglasses box tells your brand story before they even try them on.

Built to Ship, Designed to Impress

Our packaging protects frames from the moment they leave your hands to the moment they hit theirs.

• Rigid paperboard, kraft, or eco-conscious SBS cardstock
• EVA foam or velvet inserts to hold glasses in place
• Scratch-resistant inner linings
• Foldable mailer styles or premium rigid drawer boxes

Sizes & Styles to Fit Every Frame

Whether you sell classic aviators, oversized lenses, or sleek readers — we size it right.

• Standard and oversized sunglass box dimensions
• Structures: magnetic-close, flip-top, drawer-pull, or tuck-end
• Custom-fit foam inserts or molded trays for snug fit
• Flat-pack options for bulk shipments or online fulfillment

Custom Printing That Makes Your Packaging Pop

Let your logo shine with vivid detail, tactile finishes, and clean layouts.

• Full-color CMYK or Pantone-matched designs
• Matte, gloss, or soft-touch coatings
• Embossed logos, spot UV, or foil stamping for luxe branding
• Inside printing available for care instructions, quotes, or brand story

Add-Ons That Make a Stylish Statement

Turn your sunglasses box into a collector piece.

• QR codes for product registration, styling tips, or social media
• Branded microfiber cloths, care cards, or authentication inserts
• Custom sticker seals or tissue wraps for premium presentation
• Magnetic closures or drawer pulls for a luxury unboxing experience

The 3Ps Approach

 Presentation

Every box is styled to match your eyewear collection — elegant, trendy, or bold — so customers get the right vibe before they open it.

 Preservation

Shock-absorbing interiors, scratch-resistant linings, and sturdy exteriors keep lenses pristine and frames protected.

 Protection

From eCommerce mailers to in-store packaging, we make sure your eyewear arrives safe, stylish, and customer-ready.

Why 5,000+ Fashion & Lifestyle Brands Choose Custom Boxes Lab

Because we don’t just print boxes — we craft premium retail moments.

• Low MOQs — ideal for boutique launches, pop-ups, or scaling product lines
• Free dieline setup and print file assistance
• Fast U.S. production and shipping
• Recyclable, eco-safe materials available
• A creative team that understands fashion, protection & branding

Let’s Design Sunglasses Packaging That Turns Heads

Whether you’re creating an influencer-worthy unboxing, leveling up retail presentation, or launching a bold new line — we’ll help you build custom printed sunglasses packaging that’s just as iconic as the shades inside. Call us at 0000 or email today to start your packaging project with Custom Boxes Lab.

Need Matching Packaging?

For lens cleaners, sunglass pouches, or summer gift kits? Just say the word — we’ll help you create a full branded experience that’s built to shine.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.