Custom Printed Tennis Ball Packaging

From Retail Shelves to Player Bags, Make Every Box Count

Your packaging is often the first thing athletes and fans notice. Make it count with vibrant printing, smart structure, and thoughtful design.

Built for Performance On and Off the Court

We use premium materials that keep your tennis balls protected and your branding polished.

• Sturdy cardboard or composite tubes with plastic or metal caps
• Corrugated paperboard cartons for multi-ball or bulk packaging
• Rigid chipboard boxes for premium or gift sets
• Moisture-resistant and pressure-safe options available

Print That Pops—Your Brand in Full Swing

Let your packaging do the talking with vibrant, eye-catching designs.

• Full-color digital or offset printing (inside & outside)
• Custom logo placement, brand colors, and typography
• Foil stamping, UV coating, and matte/gloss lamination
• QR codes for product info, tournament registration, or brand story

Sized for Every Player and Purpose

Whether it’s for a tournament, school team, pro store, or retail launch, we’ve got the packaging for you.

• Single-ball tubes, 3-ball cartons, or multi-pack display boxes
• Custom die-cut windows to showcase the ball
• Stackable and shelf-ready formats
• Ideal for resale, merchandising, or event giveaways

Add-On Features That Keep You in the Game

Make your packaging memorable from the moment it’s picked up.

• Custom lids, shrink bands, or pull-tab openings
• Die-cut foam inserts for premium ball sets or branded accessories
• Personalized messages for sponsors, teams, or clubs
• Event-specific or limited-edition series printing

The 3Ps of Powerful Tennis Ball Packaging

•  Presentation: Your packaging shows up on shelves, in lockers, and at tournaments—make sure it looks ready to play.
•  Preservation: Designed to keep balls clean, dry, and safe from pressure or impact until match time.
•  Protection: We ensure secure fit, clean print, and tamper-evident closures—no dents, smudges, or bounce loss.

Why Tennis Brands, Clubs & Events Trust Custom Boxes Lab

Because we bring professional quality, creative flair, and brand consistency to every packaging order.

• Low minimums—perfect for small batches, club launches, or test runs
• Free layout and design support
• U.S.-based production and fast delivery
• Sustainable materials and sporty, modern finishes
• A team that understands your industry, your goals, and your brand

Let’s Package Your Next Match with Style

Whether you’re prepping for a tournament, building a brand, or surprising a team, we’ll help you deliver custom printed tennis ball packaging that’s game-ready.
Call us at 0000 or email today to get started with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.