Custom Swimwear Box

More Than Just a Box — It’s a Showcase of Style

Make every delivery feel like a curated brand experience — from unboxing to first wear.

Built for Protection, Built to Perform

We design each box to handle shipping, retail, and humid climates — all while looking sharp.

• Rigid paperboard, SBS cardstock, or corrugated materials
• Optional E-flute construction for added strength
• Moisture-resistant coatings for tropical deliveries
• Recyclable and biodegradable options available

Tailored Sizes & Shapes for Every Collection

Whether it’s a solo bikini set or a full beachwear bundle, we build the box around your needs.

• Slimline apparel boxes, magnetic-closure boxes, or tray-and-sleeve styles
• Standard sizes: S (1–2 pieces), M (sets + accessories), L (multi-pack bundles)
• Inner inserts for accessories, hygiene liners, or custom folded garments
• Great for retail, eCommerce, gifting, or pop-up packaging

Custom Printing That Reflects Your Brand’s Energy

Your designs are anything but basic — your box shouldn’t be either.

• Full-color CMYK or Pantone-matched branding
• Matte, gloss, soft-touch, or linen-touch finishes
• Foil stamping, spot UV, or embossed logo printing
• Inside-out printing for elevated unboxing moments

Add-Ons That Make the Experience Personal

Show your customers they’re more than just a number.

• Custom belly bands, tissue wraps, or printed thank-you cards
• QR codes linking to styling tips, fit guides, or beach playlists
• Inserts for care instructions, influencer notes, or seasonal promotions
• Hang tags and sticker seals that match your box design

The 3Ps Approach

 Presentation

Eye-catching designs and bold branding that reflect your swimwear’s quality and vibe — from minimal to tropical to luxe.

Preservation

Keeps fabrics folded, clean, and damage-free through shipping and storage.

Protection

Custom structures and quality materials defend against crushing, wrinkling, and moisture.

Why 5,000+ Fashion & Lifestyle Brands Trust Custom Boxes Lab

Because we know great packaging isn’t an afterthought — it’s your brand’s front row.

• Low MOQs — ideal for boutique launches and capsule collections
• Free dieline creation and design support
• Fast U.S. production and delivery
• Sustainable packaging options that support your mission
• A creative team that speaks fashion, branding, and logistics fluently

Let’s Design Swimwear Boxes That Make Every Order Feel Like a Mini Vacation

Whether you’re sending out beach-ready drops, building a subscription box, or expanding into retail, we’ll help you create custom swimwear boxes that feel just as fabulous as your apparel. Call us at 0000 or email today to start your packaging order with Custom Boxes Lab.

Need a Full Packaging Suite?

Need matching mailers, hang tags, or tissue paper to complete your packaging suite? Just say the word — we’ll help you build a coordinated brand experience that’s ready for sunshine and sales.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.