Custom Vial Box

Built for Precision and Designed to Impress

Our vial boxes are ideal for pharmaceutical brands, skincare companies, diagnostic labs, and wellness product sellers who value secure, sleek packaging.

High-Quality Materials for Total Protection

We use sturdy, specialized materials that shield your vials and support your branding goals.

• Rigid cardboard – Durable and professional for high-end presentations
• Corrugated board – Protective and strong for shipping multiple vials
• Kraft board – Sustainable and simple for eco-conscious packaging
• Custom foam or molded inserts – Securely hold vials of any shape or size

Tailored Sizes and Structures for All Vial Types

From single-dose medical vials to premium oil dropper bottles, we customize every box to fit your product precisely.

• Single-vial boxes with foam cutouts
• Multi-vial kits with dividers or tray inserts
• Hinged, tuck-top, or magnetic closure styles
• Die-cut windows or inner compartments available

Professional Printing and Branding Options

Turn your vial packaging into a powerful brand statement.

• Logo embossing or debossing
• Foil stamping in silver, gold, or black
• Full-color printing on both inside and outside
• Custom labeling zones or inner-lid messaging

Enhance with Premium Add-Ons

Create a memorable unboxing experience with thoughtful extras.

• Magnetic closures or ribbon pulls
• Outer sleeves for added storytelling or protection
• Inserts for instructions, dosage cards, or disclaimers
• QR codes for digital manuals or product verification

The 3Ps Approach

Presentation

Our custom vial boxes offer sleek, brand-consistent packaging that looks great on shelves, in kits, or during demos.

Preservation

Protective coatings, strong walls, and precise inserts keep your vials safe from damage, spills, or contamination.

Protection

Every box is engineered to securely hold your vials and prevent breakage during transit, storage, or customer handling.

Why Do 5000+ Companies Trust Us?

We are the go-to vial box manufacturers for healthcare brands, beauty startups, and global labs.

• No minimum order requirements
• Free design help and mockup services
• Fast U.S. shipping and production
• Eco-conscious and pharmaceutical-grade materials
• Packaging specialists available for one-on-one support

Get a Free Quote Today

Package your vials with precision and style—choose custom vial boxes that deliver on quality and presentation. Call 0000 or email us now to begin your custom vial packaging journey with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.