Double Wall Cardboard Box
Want Shipping Boxes That Don’t Buckle Under Pressure?
Double Wall Cardboard Boxes That Offer Maximum Strength, Secure Transit & Serious Brand Presence.When it comes to durability, double wall cardboard boxes are the heavy-lifters of packaging. Built with two layers of corrugated fluting sandwiched between three durable liners, these boxes are engineered to handle rough handling, heavy contents, and long-haul delivery — without crushing, tearing, or collapsing. At Custom Boxes Lab, we design custom double wall boxes that keep your products safe and your branding front and center.Because your products deserve protection that works as hard as you do.
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More Than Just a Box — It’s Armor for Your Products
From warehouse to doorstep, your packaging should be tough, trusted, and totally on-brand.
Built to Handle What Single-Wall Can’t
We use high-performance corrugated materials engineered for heavy-duty use.
- Twin-flute construction (B+C or B+E flutes) for double the strength
- Supports weights up to 80–120 lbs (depending on size & load)
- Crush-resistant corners and sides
- Moisture-resistant liners available for cold chain or outdoor storage
Custom Sizes & Styles to Fit Your Product Perfectly
We don’t believe in one-size-fits-all packaging — especially for high-value goods.
- Standard RSC (Regular Slotted Carton) or custom die-cut designs
- Available with lids, flaps, interlocking tabs, or handles
- Interior custom inserts, foam, or partitions available
- Pallet-ready sizing or oversize freight formats available
Printing That Makes a Strong First Impression
Your protection can still look polished — and powerful.
- Single-color, multi-color, or full CMYK flexo/offset printing
- Bold logo placement, handling icons, or branded messaging
- Matte, gloss, or eco-kraft finish options
- QR codes, barcodes, or product handling instructions printed directly on box
Add-Ons That Maximize Safety, Storage & Style
Built for impact — both visual and physical.
- Double-ply tape strips for tamper-evidence
- Custom inserts to cradle fragile or tech items
- Perforated tear-off lids or access panels
- Stacking strength ratings (32 ECT, 44 ECT, 51 ECT+ available)
The 3Ps Approach
Presentation
Double wall boxes aren’t just strong — they’re your mobile brand billboard. Make them look sharp and professional in every shipment.
Preservation
Two layers of corrugation protect products from dents, drops, and pressure — keeping contents pristine even in harsh conditions.
Protection
Shock-absorbent, load-tested, and certified to ship industrial products, electronics, glassware, or bulk goods with confidence.
Why 5,000+ Brands Trust Custom Boxes Lab for Tough Shipments
Because we know how to build strength into every fold.
- Low MOQs — ideal for startups or growing logistics
- Custom sizing, layout help & free dieline setup
- Fast U.S. production & nationwide delivery
- Eco-friendly options with recyclable materials
- Packaging specialists who understand freight, storage & fulfillment
Let’s Build Boxes That Mean Business
Whether you’re shipping tech gear, home goods, heavy retail items, or industrial parts — we’ll help you create custom double wall cardboard boxes that go the distance. Call us at 0000 or email today to start your order with Custom Boxes Lab.
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
- Length (L) is measured left to right
- Width (W) is measured front to back
- Width (W) is measured front to back
How To Measure
Measure the Cufflinks:
- Length: Measure the length of the cufflinks when placed side by side.
- Width: Measure the width of the cufflinks at their widest point.
- Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.
Add Extra Space:
Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.
Determine Box Dimensions:
- Length: Should be the length of the cufflinks plus extra space.
- Width: Should be the width of the cufflinks plus extra space.
- Height: Should accommodate the height of the cufflinks plus any padding or extra space.
Example:
For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.