Double Wall Tuck Front

Designed for Strength and Secure Closure

These boxes feature a sturdy front panel that tucks into the main body, reinforced with double walls for added rigidity and a sleek front appearance.

Materials

We use premium materials that balance strength and printability:

• Corrugated Cardboard – Heavy-duty and impact-resistant
• SBS (Solid Bleached Sulfate) – Smooth surface for high-end printing
• Kraft Paperboard – Eco-friendly with natural texture
• Recycled Chipboard – Lightweight and sustainable

Sizes

Custom-built to suit your exact product needs:

• Small for electronics, beauty items, or promotional kits
• Medium to large for apparel, tools, or e-commerce packaging
• All boxes scored and die-cut for accurate folding

Printing

Customize your double wall tuck front with bold visuals:

• Full-color CMYK printing inside and out
• Matte, gloss, or soft-touch coatings
• Logo placement, product details, or branded artwork

We print with fade-resistant, high-resolution inks to ensure sharp results.

Add-ons

Boost the functionality and appeal of your packaging:

• Tear strips or magnetic closures
• Foil stamping or embossed logos
• Custom inserts for organizing products
• Spot UV or textured finishes for high-impact branding

Types of Double Wall Tuck Front Boxes

Ideal for a range of industries and uses:

• Retail Display Packaging
• Cosmetic or Skincare Kits
• Subscription Boxes
• Electronics and Tech Devices
• Marketing and PR Boxes

3Ps of Premium Packaging Design

• Presentation
  The flush front panel and double walls create a clean, upscale look that enhances unboxing and brand perception.
• Preservation
  Double-layered front adds strength and resistance to dents, keeping products intact during transit and on display.
• Protection
  Secure tuck closure and optional inserts ensure your items stay in place and safe from damage or tampering.

Go Premium with Visual and Structural Enhancements

Enhance your double wall tuck front boxes with:

• Custom die-cut foam or paperboard inserts
• Laminated surfaces for moisture resistance
• Branded interior print for an immersive unboxing experience

Why Choose Custom Boxes Lab?

We build double wall tuck front boxes that merge strength, style, and reliability—ideal for high-value product presentation.

• Free design help and dieline creation
• Eco-conscious paper and print choices
• Fast production and shipping nationwide
• Flexible order sizes—no minimum required
• Volume discounts for wholesale packaging

Get a Quote Today

Want strong packaging that looks premium too? Call us at 0000 or email us now to create your double wall tuck front boxes—engineered to protect, designed to impress.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.