Foil Letterhead
Want to elevate your business correspondence with a luxurious, professional touch? At Custom Boxes Lab, we design premium foil letterhead that combines traditional layout with metallic accents for a high-end, unforgettable look. Whether you’re representing a law firm, creative agency, or upscale brand, foil stamping adds instant sophistication. So, order your foil letterhead from Custom Boxes Lab and leave a lasting impression with every document you send.
Availability: In Stock

Get Instant Quote
Designed for Prestige and Visual Impact
Foil stamping highlights logos, headers, or borders with a reflective shine that commands attention.
It’s ideal for high-value communications like contracts, presentations, or formal announcements.
Materials
Printed on elegant paper stocks selected for quality and durability:
- 70 lb. Premium Uncoated Text – Writable and ideal for subtle foil contrast
- 24 lb. Bond Paper – Standard choice for polished everyday use
- Linen or Laid Textured Paper – Adds tactile appeal for high-end brands
- Recycled Paper Options – Sustainable and sophisticated
All materials are foil-compatible and designed for both hand-signing and printing.
Sizes
Perfectly sized for professional office use and formal correspondence:
- 8.5″ x 11″ – Standard U.S. letterhead size
- Custom sizes available for specialty applications
- Single- or double-sided printing supported
Matching foil-stamped envelopes available for a complete stationery suite.
Printing
Balance clean design with dazzling foil effects:
- Foil stamping in gold, silver, copper, rose gold, or holographic
- Combine foil with two-color or full-color printed layouts
- Ideal for logos, monograms, taglines, or fine borders
Printed using precision foil dies and pressure-based heat stamping for crisp, flawless results.
Add-ons
Enhance your foil letterhead for even greater impact:
- Embossing or debossing for texture
- Raised spot UV for contrast against foil
- Watermarks for brand integrity
- Edge painting or rounded corners
These details offer both visual flair and a premium feel.
Types of Foil Letterhead
Trusted by industries that value presentation and detail:
- Legal and Financial Services
- Real Estate and Architecture Firms
- Luxury Retail and Fashion Brands
- Event Planning and Hospitality
- High-End Corporate Identity Kits
Perfect for any brand where aesthetics and professionalism go hand in hand.
3Ps of Premium Business Stationery
- Presentation
Foil elements draw attention to your brand while giving your communication a luxurious, executive look. - Preservation
High-quality paper and metallic foil ensure your letterhead resists fading, creasing, or ink bleeding. - Protection
Custom foil stamping helps guard against unauthorized duplication and adds brand authenticity.
Go Premium with Elegant Design Choices
Upgrade your foil letterhead with:
- Foil-embossed seals or signatures
- Custom foil blends and matte + foil combinations
- Personalized stationery kits with matching notepads or cards
Why Choose Custom Boxes Lab?
We craft foil letterhead that reflects the quality of your brand in every detail.
- Free consultation on foil layout and material selection
- Low minimums with competitive bulk pricing
- Fast production and secure shipping
- Eco-friendly paper and foil options
- Trusted by premium brands and professionals nationwide
Get a Quote Today
Want to impress from the first glance? Call us at 0000 or email us now to create your foil letterhead—refined, eye-catching, and built for distinction.
Dimensions | All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging |
Availability | InStock |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 7-10 Business Days, Rush Available |
When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:
Inside Dimensions (Critical for Product Fit)
- Length (L): The longest side of the box measured inside from one corner to the opposite corner.
- Width (W): The shorter side of the box measured inside perpendicular to the length.
- Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.
Outside Dimensions (Important for Shipping & Storage)
- Measure the outer surfaces of the box including material thickness.
- Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.
Material Thickness (Board Caliper)
- The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
- Impacts both the internal usable space and external dimensions.
Flap Measurements
- For boxes with flaps (e.g., mailer or shipping boxes), measure:
- Inner flaps: Ensure they meet in the middle without overlapping too much.
- Outer flaps: Allow proper sealing without gaps.
Tolerances
- Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
- Ensure the product fits without being too tight or loose.
Volume Capacity
- Calculate internal cubic capacity (L × W × H).
- Helps in determining how much space the product will occupy and shipping efficiency.
Product Orientation
- Decide how the product sits inside the box and measure accordingly.
- Orientation affects whether length or width is the primary dimension.
Die-Cut Openings or Windows
- Measure exact placement, height, and width for any cutouts.
- Ensure structural integrity when adding windows.
Printing Bleed & Safe Zones
- Include measurements for:
- Bleed area: Extra space beyond the cut line for printing.
- Safe zone: Inner area where critical text or logos should be placed.
Closure Type & Locking Tabs
- Measure slots, tabs, or locks for boxes with custom closures.
- Precision is required to avoid misalignment during assembly.
Packaging Style
- Folds, creases, and scores must be measured for accurate dieline creation.
- Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.