Folder with Stitched Inserts

Ideal for Corporate Presentations, Conferences & Client Handouts

Perfect for law firms, marketing agencies, universities, and businesses that present detailed documents in a sleek format.

Professional Materials That Make a Lasting Impression

Our folders are built to handle repeated use and maintain their shape and style.

• 14pt or 16pt coated cardstock – Durable and tear-resistant
• Textured or linen paper stock for a refined touch
• Kraft board options for natural or eco-conscious branding
• Gloss, matte, or soft-touch lamination for enhanced durability

Stitched Inserts That Stay in Place

Bound-in inserts give your folder the permanence of a booklet with the flexibility of a folder.

• Saddle-stitched inserts (2–48 pages) for seamless navigation
• Printed on 80lb or 100lb gloss text or matte paper
• Perfect for step-by-step guides, case studies, or brand stories
• Custom page sizes and foldouts available

Custom Structures and Sizes to Fit Your Needs

We tailor each folder to your use case, brand, and audience.

• Standard 9″ x 12″ folders with glued or expandable pockets
• Die-cut business card slits or USB holders
• Reinforced spine for added capacity
• Accordion folds or gussets for thicker document sets

Print and Finish That Reflects Your Brand

Professional design and finishing that delivers clarity, polish, and authority.

• Full-color CMYK or Pantone printing
• Foil stamping, embossing, or spot UV for a premium touch
• Inside and outside printing available
• Coated inserts for easy readability and color accuracy

Functional Add-Ons for Organized Impact

Your folder does more than hold paper—it represents your brand.

• Index tabs, dividers, or section headers
• QR codes linking to digital versions or video walkthroughs
• Velcro, button, or magnetic closures for presentation-ready kits
• Writable surfaces or blank panels for notes

The 3Ps Approach

Presentation

A well-organized folder that speaks volumes about your brand’s attention to detail.

Preservation

Durable stitching and premium materials ensure your documents stay intact and professional.

Protection

Stitched-inserts prevent misplacement, damage, or clutter during transit and use.

Why 5000+ Businesses Choose Us for Custom Folders

We’re the trusted partner for serious professionals across industries.

• No minimum order requirement
• Free design guidance for folder layout and stitched insert planning
• Fast turnaround with U.S.-based production
• Eco-conscious paper options available
• Personalized support from start to finish

Get a Free Quote Today

Organize with confidence and present with impact. Call 0000 or email us now to start your custom folder with stitched inserts project at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.