Foldover Pouch
Looking for flexible, durable, and shelf-ready packaging that adapts to your product needs? Whether you’re packing powders, snacks, supplements, or small hardware items, a foldover pouch offers the perfect balance of protection and presentation. At Custom Boxes Lab, we create custom foldover pouches tailored for sealing strength, visual appeal, and efficient storage. So buy foldover pouches from Custom Boxes Lab. Because compact packaging should never compromise on quality.
Availability: In Stock
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Flexible Yet Strong for Every Industry
Foldover pouches are a smart choice when you need resealable, lightweight packaging that still protects against moisture, oxygen, and tampering. Perfect for food, health, and specialty items, they offer efficiency and shelf impact in one sleek format.
Materials
We use high-quality barrier materials to keep products safe and fresh.
- PET/PE films – Strong and flexible for various fill types
- Foil laminates – Excellent for blocking light, air, and odors
- Biodegradable films – Great for brands with eco-friendly goals
- Clear/metalized layers – For optional transparency or a premium feel
Sizes
Custom-fit sizes that reduce waste and optimize product volume.
- Slim profiles for sample portions
- Medium sizes for snacks or health powders
- Larger options for grains, detergent pods, or pet treats
- Available with extra sealing room or zip locks
Printing
Make your pouch stand out on any shelf.
- CMYK or Pantone printing for crisp designs
- Full-wrap graphics for brand storytelling
- Matte, gloss, or soft-touch finishes
- Add clear windows or metallic accents for premium appeal
Add-ons
Designed to meet consumer convenience and brand appeal.
- Resealable zippers or tear notches
- Hang holes for retail display
- Gusseted bottoms for upright positioning
- QR codes or promo print options
The 3Ps Approach
Presentation
Sleek, printable surfaces let your product shine with edge-to-edge branding and high-impact visuals.
Preservation
Each pouch is built to extend shelf life by sealing out external threats like moisture, air, and UV exposure.
Protection
With multi-layer lamination and tamper-evident features, your product stays safe through shipping, storage, and daily use.
Why Choose Custom Boxes Lab?
- Thousands of brands trust us for packaging that’s as functional as it is visually impressive.
- Food-safe, moisture-proof films
- Fully customizable styles and finishes
- Competitive pricing for bulk and small orders
- Fast U.S. shipping and low minimums
- Free mockups and expert support
| Dimensions | All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging |
| Availability | InStock |
| Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials |
| Quantities | No Minimum Order Required |
| Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 7-10 Business Days, Rush Available |
When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:
Inside Dimensions (Critical for Product Fit)
- Length (L): The longest side of the box measured inside from one corner to the opposite corner.
- Width (W): The shorter side of the box measured inside perpendicular to the length.
- Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.
Outside Dimensions (Important for Shipping & Storage)
- Measure the outer surfaces of the box including material thickness.
- Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.
Material Thickness (Board Caliper)
- The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
- Impacts both the internal usable space and external dimensions.
Flap Measurements
- For boxes with flaps (e.g., mailer or shipping boxes), measure:
- Inner flaps: Ensure they meet in the middle without overlapping too much.
- Outer flaps: Allow proper sealing without gaps.
Tolerances
- Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
- Ensure the product fits without being too tight or loose.
Volume Capacity
- Calculate internal cubic capacity (L × W × H).
- Helps in determining how much space the product will occupy and shipping efficiency.
Product Orientation
- Decide how the product sits inside the box and measure accordingly.
- Orientation affects whether length or width is the primary dimension.
Die-Cut Openings or Windows
- Measure exact placement, height, and width for any cutouts.
- Ensure structural integrity when adding windows.
Printing Bleed & Safe Zones
- Include measurements for:
- Bleed area: Extra space beyond the cut line for printing.
- Safe zone: Inner area where critical text or logos should be placed.
Closure Type & Locking Tabs
- Measure slots, tabs, or locks for boxes with custom closures.
- Precision is required to avoid misalignment during assembly.
Packaging Style
- Folds, creases, and scores must be measured for accurate dieline creation.
- Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.
Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.
Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.
Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.
Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.
Testimonials
Thomas JT
United States
“I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”
Will Rogers
United States
“I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”
Kevin Cordova
United States
“I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”
Cynthia Minnie
United States
“I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”
