Hair Spray Mailer Box

Perfect for DTC Shipping, PR Kits & Subscription Boxes

Our mailer boxes are ideal for eCommerce brands, salon product lines, influencer mailers, and product launches.

Built with Protective, Print-Ready Materials

We use sturdy, eco-conscious materials that stand up to transit and highlight your branding.

• Corrugated cardboard: Double-wall and crush-resistant options for heavy-duty protection
• White or kraft E-flute: Ideal for lightweight, flexible, yet printable mailers
• Matte, gloss, or soft-touch finishes: Add style and a premium feel
• Water-resistant coatings: Help prevent leaks or moisture damage during transit

Custom Fitting for Hair Spray Bottles of All Sizes

From travel-size to salon-size, we custom-build every box to ensure a snug and secure fit.

• Die-cut inserts for one or multiple bottles
• Compartment dividers for kits or bundles
• Flat-folded mailers or self-locking styles for fast assembly
• Optional tear strips or tabs for easy unboxing

Branded Printing That Turns Heads

Make your packaging an extension of your product—and your brand.

• Inside and outside full-color printing
• Spot UV, foil stamping, and embossed logos
• Custom printed inserts, thank-you cards, or how-to guides
• QR codes linking to product tutorials or offers

Add-Ons That Enhance the Unboxing Experience

Transform your mailer box into a salon-like moment for your customer.

• Tissue wrap, ribbon closures, or sticker seals
• Scent cards or branded fragrance samplers
• Haircare tips or ingredient cards
• Glossy sleeve wraps or belly bands for gifting presentation

The 3Ps Approach

• Presentation: Your packaging is part of your product—designed to feel fresh, on-brand, and camera-ready.
• Preservation: Secure inserts and coatings keep your bottles upright, safe, and intact in transit.
• Protection: Our mailer boxes reduce leakage, movement, and external damage—so customers get perfect products every time.

Why Over 5000 Haircare & Beauty Brands Trust Us

From boutique haircare startups to national salon chains—we’re the go-to for custom mailer boxes.

• No minimum order quantity
• Free dieline creation and expert design guidance
• Fast U.S. turnaround and shipping
• Eco-friendly, durable, and premium-quality materials
• Responsive packaging specialists for personal support

Get a Free Quote Today

Deliver your hair spray products in packaging that reflects your care, quality, and creativity. Call 0000 or email us today to start your custom hair spray mailer box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.