Custom Hat Box with Window

The clear window enhances product presentation while keeping hats secure during handling. These boxes are great for letting the style or craftsmanship of the hat speak for itself, especially in stores or unboxing videos.

Materials

We use durable and print-friendly materials that balance protection with presentation:

• Rigid board – for a premium unboxing experience
• Corrugated cardboard – strong enough for shipping
• Kraft paperboard – eco-friendly with rustic appeal
• Cardstock – lightweight for in-store display use

Sizes

Tailored dimensions to suit various hat shapes and sizes:

• Tall round boxes for wide-brimmed hats
• Low-profile boxes for caps or beanies
• Custom-fit options for special collections
• Designed to accommodate inner padding or fillers

Prints

Make the window box pop with professional printing and branding:

• Full-color digital or offset print options
• Eco-safe, smudge-resistant inks
• Logo and pattern printing inside or out
• Clear film window with optional branding

Add-ons

Enhance function and style with optional features:

• Die-cut PVC or acetate windows
• Foam inserts for shape retention
• Magnetic lids or ribbon ties for gift-ready presentation
• Foil stamping, embossing, or UV gloss highlights

Types of Boxes

Choose the structure that best supports your product:

• Round rigid boxes with side or top window
• Two-piece boxes with transparent lid center
• Flip-top or magnetic boxes with clear panel
• Drawer-style boxes with a peek-through window

3Ps Approach

We follow a Presentation, Preservation, and Protection model to ensure every window hat box is functional, secure, and elegant.

Presentation

The window element gives customers an instant look at your product’s appeal, while premium printing adds brand credibility.

Preservation

Boxes are designed to hold the hat’s shape and prevent deformation, with optional inserts or fillers for added stability.

Protection

Sturdy materials guard against crushing and external pressure, while the window film keeps dust and debris away.

Upgrade to Premium Packaging

Add extra flair and elegance to your hat boxes with advanced finishes:

• Soft-touch lamination or textured coatings
• Metallic foil or embossed logo accents
• Glossy windows with custom die-cut shapes
• Eco-conscious varnishes and biodegradable films

Why Choose Us?

We specialize in hat boxes that merge aesthetics and practicality. Whether for high-end boutiques or online hat brands, we offer:

• Free structural design and visual mockups
• Sustainable and durable packaging choices
• Low minimums with volume discounts
• Fast production and shipping options

Get A Quote

Let your hats shine through packaging that sells. Contact us at 0000 or send an email to get a quote for your custom hat box with window.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.