Laminated Sandwich Bag

More Than Just a Wrapper—It’s a Freshness-Locking, Brand-Boosting Solution

We engineer your sandwich bags to perform as well as they present.

Built for Flavor, Designed for Impact

Our laminated sandwich bags combine strength, style, and safety.

• Durable kraft or white paper with inner plastic/poly lamination
• Moisture-resistant and greaseproof — no leaks, no soggy hands
• FDA-compliant and food-safe adhesives and coatings
• Ideal for hot sandwiches, cold wraps, paninis, croissants, and meal kits

Custom Printing That Pops

We help you turn your packaging into a moving brand statement.

• CMYK or Pantone printing on kraft, white, or clear substrates
• Print your logo, flavor tags, slogans, reheating instructions, or allergen notes
• Optional matte, gloss, or soft-touch finishes
• Front-and-back printing with optional window cutouts for product visibility

Sized to Fit Every Bite

From breakfast sandwiches to subs, we size your bag to fit like a glove.

• Small: 5×7” – perfect for half sandwiches or kids’ meals
• Medium: 7×9” – ideal for most deli-style sandwiches or wraps
• Large: 9×12” or custom – for hoagies, burritos, or combos
• Bottom-gusseted options for extra depth or bulkier meals

Add-On Features That Work Harder for Your Brand

Because the bag can do more than hold a sandwich.

• Peel-and-seal adhesive strips for secure to-go packaging
• Die-cut windows to show ingredients or sandwich layers
• QR codes linking to menus, loyalty programs, or allergy info
• Compostable laminate film options available for eco-conscious brands

The 3Ps Approach

 Presentation

We turn your sandwich bag into a premium brand moment that looks as good as it functions.

 Preservation

Greaseproof, waterproof, and built to handle hot or cold fillings without leaks or sogginess.

 Protection

Sturdy lamination and tight folds protect freshness from prep table to final bite.

Why Food Brands Trust Custom Boxes Lab

Because we get that packaging has to look great and work even better.

• Low MOQs — perfect for small shops or large-scale chains
• Free dieline setup + expert design support
• Fast U.S. production and delivery
• Food-safe, recyclable, and compostable materials available
• Trusted by sandwich shops, bakeries, grocers, and ghost kitchens

Let’s Build a Sandwich Bag That Keeps It Fresh and Looks Fantastic

From breakfast rushes to lunch deliveries, we’ll help you create laminated sandwich bags that reflect your quality and elevate every order. Call us at 0000 or email today to get started with Custom Boxes Lab.

Need Matching Packaging for a Full Food Suite?

Need matching deli boxes, chip bags, drink carriers, or branded stickers? Let’s create a coordinated food packaging suite that’s built for your kitchen and your brand.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.