Laminates for Cosmetic Sachets

Engineered for Beauty, Built for Performance

From serums to shampoos and creams to cleansers — we design laminates that keep your cosmetic products potent and fresh while offering a sleek, high-end appearance.

Material Options

Each formula needs the right barrier — we offer a range of laminates tailored to your cosmetic needs:

• PET/PE – Ideal for general cosmetic liquids, providing strength and flexibility
• PET/Aluminum/PE – Excellent oxygen and moisture barrier for sensitive creams or serums
• BOPP/PE – Perfect for lightweight products like wipes and powders
• Paper/Foil/PE – For a natural, earthy aesthetic with maximum protection

Sizes & Structures

From sample sachets to deluxe trial kits, we tailor laminate sizes and layer structures to fit:

• Single-serve sachets
• Twin sachets with perforation
• Tear-notched edges for easy use
• Rounded or square corners

Printing & Branding

Your sachet should reflect the beauty of the product inside. We provide:

• Full-color CMYK or Pantone printing
• Matte, gloss, or metallic finishes
• Soft-touch or velvet lamination
• Foil stamping and holographic effects

Functional Add-ons

Make every sachet smarter, safer, and more stylish with:

• Easy-tear notches for user convenience
• Hang holes for retail display
• QR codes for brand engagement
• Heat-seal compatibility for leak-free sealing

Types of Cosmetic Sachets

We support diverse product types with custom laminate solutions for:

• Skincare and facial masks
• Haircare shampoos, oils, and treatments
• Body lotions and hand creams
• Spa and wellness product samples

The 3Ps of Our Laminates

Protection

We use high-barrier laminates that protect against moisture, air, and light, ensuring shelf life and product efficacy.

Presentation

From minimalist to bold, we design laminates that mirror your brand personality and aesthetics.

Preservation

Maintain texture, scent, and active ingredients — from production line to customer’s hand.

Premium Laminate Features

Take your sachets to the next level with high-end touches like:

• Silver or gold cold foil
• Debossed or embossed branding
• Fragrance-lock layers
• Eco-friendly or compostable laminate films

Why Choose Custom Boxes Lab?

We work with indie cosmetic brands, established beauty lines, and contract manufacturers to provide laminate solutions that elevate every sachet.

• Low MOQs for small batch runs
• Food and skin-safe certified materials
• Eco-conscious and recyclable options
• Expert laminate consultation
• Fast delivery across the US

Get a Custom Laminate Quote

Let’s make cosmetic sachets that look beautiful, feel premium, and perform flawlessly. Call us at 0000 or email us today to start your custom laminate journey.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.