Laminates For Pharmaceuticals

Engineered for Safety, Designed for Precision

Our pharmaceutical laminates are developed with advanced barrier properties and precision sealing to ensure product safety, regulatory compliance, and user convenience.

Materials

We offer multilayer laminate structures that serve as excellent barriers against oxygen, moisture, and light.

• Alu/PET/PE – High-performance protection for moisture and light-sensitive drugs
• Alu/Polyester/Polyethylene – A classic combo for sachets, blister foils, and stick packs
• Paper/Alu/PE – Great for powders with branding visibility and barrier protection
• PVC/PVDC – Often used in blister packaging for sensitive formulations

Thickness Options

Structures vary based on product type, shelf life, and dosage form.

• Thin-gauge laminates for single-dose pouches or sachets
• Medium-grade for effervescent tablets or nutraceuticals
• Heavy-duty barrier laminates for temperature and humidity-sensitive formulations

Printing & Finishing

We support pharmaceutical-grade print quality with clear readability and compliance.

• Medical-grade inks suitable for batch coding and instructions
• Pantone or CMYK printing for branded medicine or OTC packaging
• Anti-counterfeit features like holography and microtext
• Matte or gloss finishes for visual appeal without compromising safety

Add-ons

Practical enhancements that serve both brands and end users.

• Child-resistant tear notches
• Tamper-evident seals
• QR or data matrix codes for traceability
• Multi-layer strip laminates with easy-peel options

The 3Ps Approach

Presentation

We help present your medical brand with confidence and clarity—through compliant printing, sterile finishes, and packaging that’s easy to handle.

Preservation

Our laminates maintain the integrity of pharmaceutical products by shielding them from air, light, and environmental moisture.

Protection

Tamper-evident, puncture-resistant, and leak-proof designs keep products safe from contamination during transport, storage, and use.

Why Choose Custom Boxes Lab?

More than 5,000 healthcare and pharmaceutical brands trust us for packaging that meets performance, safety, and regulatory needs.

• Medical-grade barrier laminates tailored to your product
• Regulatory-compliant materials and processes
• Fast turnarounds and bulk order capabilities
• Dedicated design and technical support
• U.S.-wide shipping and responsive customer service

Get a Quote Today

Ensure your medicine is as protected as it is effective. Call 0000 or email us today to get started with pharmaceutical laminates at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.