Lay Flat Pouch
Want a compact packaging solution that saves space and looks great on display? A lay flat pouch is the answer for brands looking to package products efficiently without sacrificing style. At Custom Boxes Lab, we create custom lay flat pouches that are sleek, protective, and fully customizable for snacks, powders, supplements, and more. So buy lay flat pouches from Custom Boxes Lab. Because less bulk doesn’t mean less impact.
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Slim. Sealed. Seriously Versatile.
Lay flat pouches—also known as pillow pouches—are sealed on three sides with one opening for filling. They’re lightweight, cost-effective, and perfect for both retail and sample-size products.
Materials
Our laminate films combine flexibility with high barrier protection.
- PET/PE films – Clear, food-grade, and perfect for most dry goods
- BOPP/CPP layers – Tear-resistant and ideal for printed designs
- Foil laminates – Maximum protection from oxygen and moisture
- Recyclable films – Sustainable options for eco-conscious brands
Sizes
We size each pouch to match your exact product volume and packaging needs.
- Small for tea sachets, spices, and gummies
- Medium for coffee, grains, or protein powders
- Large for frozen food, pet treats, or refills
- Custom shapes available with euro hang holes or rounded corners
Printing
Make your branding pop with stunning, durable prints.
- Full-color digital or flexographic printing
- Matte, gloss, or soft-touch finish options
- Spot UV, foil stamping, and metallic effects
- Clear windows to show the product inside
Add-ons
Boost usability and customer experience with smart enhancements.
- Easy-tear notches for quick opening
- Zippers or reseal tape for multiple uses
- QR codes, batch info, or printed discount tags
- Hang holes for retail displays
The 3Ps Approach
Presentation
With edge-to-edge printing and a clean, flat format, these pouches deliver bold shelf impact and elevate your brand’s visual appeal.
Preservation
Multilayer films seal out moisture, oxygen, and light—perfect for products that need extended freshness.
Protection
Durable seals and puncture-resistant materials ensure your products arrive intact, whether shipped in bulk or individually.
Why Choose Custom Boxes Lab?
More than 5,000 companies count on us for innovative packaging that’s built to perform.
- Food-grade, FDA-approved films
- Low MOQs with bulk discounts
- Custom layouts and free mockups
- Fast turnarounds and U.S. delivery
- Professional support from start to finish
Get a Quote Today
Choose the smart, space-saving solution that works for everything from snacks to supplements. Call 0000 or email us now to get started with custom lay flat pouches from Custom Boxes Lab.
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
- Length (L) is measured left to right
- Width (W) is measured front to back
- Width (W) is measured front to back
How To Measure
Measure the Cufflinks:
- Length: Measure the length of the cufflinks when placed side by side.
- Width: Measure the width of the cufflinks at their widest point.
- Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.
Add Extra Space:
Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.
Determine Box Dimensions:
- Length: Should be the length of the cufflinks plus extra space.
- Width: Should be the width of the cufflinks plus extra space.
- Height: Should accommodate the height of the cufflinks plus any padding or extra space.
Example:
For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.