Mini Envelope

Designed To Be Small But Impactful

We help you create mini envelopes that stand out despite their size — with clean layouts, sharp printing, and stylish finishes that make a strong impression.

Material Options

Choose durable and attractive materials to match your purpose:

• Kraft paper – Natural and eco-friendly
• Smooth cardstock – Ideal for rich color printing
• Textured paper – Adds a premium tactile feel
• Recycled paper – Sustainable and reliable

Custom Sizes & Shapes

From square to rectangular and even specialty die-cuts, we offer fully customizable sizing — typically under 4×6 inches — to suit your item and design.

Crisp, Small-Scale Printing

Even in compact formats, we ensure sharp, clear text and branding using high-resolution digital and CMYK printing with fade-resistant inks.

Add-ons That Enhance Function

Make your mini envelopes even more practical or decorative:

• Peel & seal or gummed flaps
• Die-cut windows
• Ribbon closures
• Printed or writable backs
• Custom stickers or seals

Types of Mini Envelopes

We offer a range of styles depending on usage:

• Gift card holders
• Wedding or thank-you note envelopes
• Jewelry packaging
• Insert or tag envelopes
• Event favor envelopes

3Ps In Every Design

All our envelopes follow the 3Ps approach:

• Presentation – Small in size, big on visual appeal
• Preservation – Keeps contents flat and protected
• Protection – Prevents loss or damage of tiny items

Elegant Finish Options

Add the final touch with one of our premium finishes:

• Foil stamping (gold, silver, rose gold)
• Matte or gloss coating
• Embossed initials or logos
• Soft-touch lamination
• Spot UV on logos or details

Why Choose Us?

We specialize in creating custom mini envelopes that deliver value, style, and protection — even at small sizes. Our process is quick, detail-focused, and tailored to your needs. You’ll receive:

• Free design support
• Low minimum order quantities
• Fast turnaround and delivery
• Premium, eco-conscious materials
• Reliable quality every time

Get A Quote

Need mini envelopes that make a lasting impression?
Call us at 0000 or email us to start your custom order today.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.