Mug Box with Die Cut

Designed To Fit Your Vision

Customization is the feature to design your boxes according to brand vision, which not only gives your packaging a wholesome look, but you can decide whether to make your packaging look luxurious or aesthetic. Also, you can add some extra features that go well with your fragile products, offering extra protective layers. By choosing us, you can customize your boxes into any size, color, design, shape, and style. The main options for customization are:

Materials

• Kraft – eco-friendly and wood-based
• Corrugated – offers a triple layer of protection
• Rigid – offers luxury and protection
• Cardboard – versatile and cost-effective

Sizes

You can go for any size, ranging from extremely small to bulk cartons according to your needs.

Prints

We use chemical-free and never-fading printing inks that offer picture-perfect prints. The techniques we mostly use for customization are digital, screen, offset, and CMYK printing.

Add-ons

You can add extra add-ons for decoration, including ribbons, flowers, stickers, labels, etc., or also go for protective ones, including inserts, cushions, padding, or dividers.

Types Of Boxes

According to the product you want to package, we have updates and trends in that product market and offer you the highly trending packaging of that field, and also offer something innovative that no one offers, which makes you stand out effortlessly. The main types of mug boxes with die cuts include:

• Window mug boxes
• Handle mug boxes
• Foldable die-cut mug boxes
• Insert-based mug boxes
• Gift-style die-cut mug boxes

3Ps Approach

Custom Boxes Labs offers an approach towards the fulfillment of the 3Ps of packaging that offers your products presentation, preservation, and protection, and thus makes your packaging boxes perfect for functionality and presentation both.

Presentation

According to the latest trends and style, we go minimalist for the presentation of your boxes used for mugs, and print your logos with finishes to highlight your brand, and also to market your brand logo in a unique way.

Preservation

As mugs are fragile, their packaging needs to avoid exposure to pressure and sudden impact. We use durable materials and protective inserts to preserve the product and make sure it stays in perfect condition during shipping or display.

Protection

Protection of the products is also necessary, and to make sure that your products come to you intact, we offer high-quality materials that can withstand rough handling and are eco-friendly, sustainable, and prevent contamination.

Upgrade To Premium Packaging

By choosing us, you can turn a simple, generic packaging box into a premium and luxury packaging that speaks volumes about your brand and gives you high recognition. For this purpose, we offer different finish options that can turn any box into sophisticated and premium packaging. The finishes we offer are:

• Foiling
• Spot UV
• Holography
• Embossing
• Debossing
• Soft-touch
• Matte
• Gloss

Why Choose Us?

We offer packaging boxes that are not just containers and blend style, innovation, practicality and visuals, we make boxes that turn out to be highly exquisite and attract every viewer and customer and thus result in high profits and also satisfy our customers with our quality and timely deliveries that makes us one of the best packaging companies. The perks that we offer additionally are:

• Free designs and mockups
• Sustainable packaging
• Chemical-free and long-lasting printing inks
• Low MOQs
• Free shipping across the US
• Bulk orders at wholesale prices
• Fast turnarounds
• Free samples, exclusive of shipping charges
• Professional staff

Get A Quote

So contact us today at 0000 or write us an email to get started with your custom boxes.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.