Personalized Barbie Doll Boxes

Packaging That Turns Play Into Presentation

Perfect for toy brands, gift shops, birthday parties, collectors, and influencer kits, our Barbie doll boxes bring fun, flair, and function to every unboxing.

Materials That Mix Durability With Dollhouse Charm

We use premium, child-safe materials that preserve shape, style, and excitement.

• White SBS or kraft board – Smooth, sturdy, and great for high-resolution printing
• Rigid chipboard – Ideal for luxury display or collector editions
• E-flute or B-flute corrugated – Lightweight and durable for shipping
• Gloss, matte, or soft-touch finishes – Add polish, personality, and shelf appeal

Box Styles That Fit Your Barbie World

From classic fashion dolls to imaginative themed sets, we build packaging to fit your vision and the doll inside.

• Window display boxes – Show off the doll’s outfit and pose in full view
• Magnetic closure boxes – Ideal for gifts and premium collector editions
• Book-style boxes – Add storytelling, interior print, or accessory compartments
• Two-piece setup boxes – Clean, elegant, and reusable
• Custom inserts – Secure dolls and accessories with foam or die-cut trays

Personalization That Makes It Memorable

We help you create packaging that’s more than a box—it’s part of the experience.

• Add names, custom messages, or dates for birthdays, holidays, or special events
• Full-color CMYK or Pantone printing
• Embossed names, foil-stamped logos, or spot UV for extra shine
• Space for QR codes, story cards, or interactive elements

Functional Features for Gifting, Retail & Keepsakes

Designed for real-world handling—whether it’s under a tree, on a shelf, or in a toy trunk.

• Pre-assembled or foldable delivery options
• Ribbon closures, die-cut handles, or themed inserts
• Tamper-evident features for store shelves or shipping
• Eco-friendly, child-safe, and recyclable materials available

The 3Ps of Personalized Barbie Doll Packaging

• Presentation – Bright, joyful, custom designs that make each doll feel like a star.
• Preservation – Sturdy builds and clean coatings protect dolls, clothing, and accessories inside.
• Protection – Secure inserts and strong box walls ensure everything stays pristine in storage or transit.

Why 5000+ Toy & Gift Brands Trust Us

From global brands to custom toy creators, we help businesses and families deliver joy in a box.

• No minimums – Great for birthday parties, bridal showers, or special releases
• Free design and structure support
• Fast, U.S.-based production and delivery
• Fully customizable with safe, premium materials
• Experienced in toy, retail, and gift packaging

Get a Free Quote Today

Create a Barbie moment they’ll never forget—with packaging made just for them. Call 0000 or email us now to start your personalized Barbie doll box order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.