Personalized Charger Boxes

Designed for Your Brand, Built for Modern Tech

Perfect for electronics retailers, gadget brands, accessory kits, and eCommerce packaging—our boxes blend innovation with presentation.

Durable Materials for Daily Essentials

We use strong, protective materials that keep your charging products safe, stylish, and shelf-ready.

• Rigid board – Perfect for premium charger lines and gift sets
• Corrugated cardboard – Ideal for shipping, durable and secure
• SBS paperboard – Sleek and smooth for full-color printing
• Eco kraft board – A natural look for sustainable tech brands

Custom Sizes for Every Charger Type

Whether you’re boxing USB-C cables or a wireless pad, we customize packaging to fit perfectly and securely.

• USB charger boxes with cable compartments
• Wireless charging pad boxes with foam inserts
• Adapter and wall charger kits with branding sleeves
• Bulk or individual retail charger packaging

High-Quality Printing That Builds Trust

We deliver sleek, modern printing options that give your packaging the same energy as your product.

• Full-color CMYK or Pantone printing
• Foil stamping, spot UV, or embossing for a tech-forward feel
• Matte, gloss, or soft-touch lamination for a premium finish
• Interior printing for specs, safety tips, or QR code instructions

Packaging Add-Ons That Power Up the Experience

Deliver more than just a product—deliver an experience with smart add-ons.

• Magnetic closures or locking tabs
• Printed sleeves for branding or product launches
• QR codes linking to user manuals, product demos, or support pages
• Custom-fit foam or paper inserts for cables, manuals, and adapters

The 3Ps Approach

Presentation

Whether on retail shelves or in mailers, our personalized charger boxes bring clarity and confidence to your product display.

Preservation

Dust-proof coatings, secure structures, and impact-resistant builds ensure your charger stays pristine.

Protection

Durable interiors, snug compartments, and cushioned inserts keep your product safe in transit and in storage.

Why Do 5000+ Companies Trust Us?

Tech brands, accessories manufacturers, and gadget startups choose us for packaging that works as hard as their devices.

• No order minimums
• Free dieline and print setup
• Fast turnaround and global delivery
• Eco-friendly materials and low-waste options
• Dedicated packaging experts who know tech

Get a Free Quote Today

Give your chargers the packaging they deserve—secure, smart, and on-brand. Call 0000 or email us now to get started with Custom Boxes Lab and create personalized charger boxes that sell.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.