Personalized Football Boxes

Packaging That’s Built to Perform

Perfect for sports stores, custom merch drops, pro team gifts, or collector editions—our football boxes strike the perfect balance between protection and presentation.

Materials That Handle Game-Day Toughness

We use premium-grade materials engineered to support the shape, weight, and style of football products during shipping and display.

• Rigid chipboard (1000–1500 gsm): Ideal for luxury packaging and commemorative editions
• E-flute or B-flute corrugated cardboard: Crush-resistant and shipping-friendly
• SBS paperboard (14pt–24pt): Smooth, print-ready surface for bold visuals
• Optional coatings: Scratch-resistant, soft-touch, matte, or gloss lamination

Custom Sizing & Structures for All Football Types

From pro-sized footballs to mini promotional balls, each box is precision-made to fit and secure the product.

• Two-piece lift-off lid rigid boxes
• Book-style boxes with magnetic closures
• Mailer-style cartons for retail or eCommerce shipping
• Die-cut cradles, foam padding, or molded inserts for safe positioning
• Optional ball stands or interior display trays

Branding That Scores Big

Turn every box into a fan experience with personalized, high-impact branding details.

• Full-color CMYK or Pantone-matched printing
• Foil stamping (gold, silver, team colors) for logos or celebratory text
• Embossing/debossing for texture and dimension
• Spot UV coating to emphasize key visuals
• Interior print for brand story, sponsor shoutouts, or event messaging

Functional Features That Enhance Experience

Our boxes are engineered not just to protect, but to elevate the customer or fan experience.

• Clear die-cut windows to preview the ball design
• Built-in handles for easy transport or gifting
• Reusable and display-worthy structures
• Eco-conscious material options for sustainable campaigns
• QR code integration for game footage, unboxing videos, or online engagement

The 3Ps of Personalized Football Box Packaging

• Presentation: Sleek finishes, bold prints, and sharp design make your product shelf-ready and visually impactful.
• Preservation: Internal supports and quality linings preserve the ball’s shape and surface integrity.
• Protection: Rigid construction ensures safe transport, handling, and long-term storage.

Why 5000+ Sports Brands & Merch Companies Choose Us

From grassroots merch kits to professional team gift boxes—we design packaging that plays hard and looks great doing it.

• No minimum order quantity
• Free custom dielines and visual mockups
• Fast U.S.-based production and fulfillment
• Recyclable and sustainable packaging materials
• Fully tailored design, printing, and construction options

Get a Free Quote Today

Deliver your footballs in packaging that reflects power, passion, and professionalism. Call 0000 or email us now to begin your personalized football box project with Custom Boxes Lab—where packaging becomes part of the game.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.