Personalized Spark Plug Boxes

More Than Just a Box — It’s Your Brand’s Voice in the Parts Aisle

Your spark plugs spark engines. Let your packaging spark trust and recognition.

Built Tough for Transport, Storage & Shop Floors

We use heavy-duty materials that stand up to the realities of the automotive world.

• High-density SBS board, kraft, or corrugated paperboard
• Optional E-flute or double-wall construction for bulk or multi-packs
• Oil-resistant and moisture-proof coatings available
• Die-cut or foam inserts for individual spark plug slots

Sized Right for Every Application

Whether you’re packaging single plugs or multi-unit kits, we design to your exact specs.

• Standard sizes: 1-pack, 2-pack, 4-pack, 6-pack, 8-pack
• Box types: tuck-end, flip-top, tray-and-sleeve, magnetic-close
• Optional compartments to keep plugs secure and separated
• Perfect for retail shelves, online shipments, and warehouse storage

Printing That Personalizes Every Box to Your Brand

From custom graphics to full tech specs, we print what your customers need to see.

• Full-color CMYK or Pantone-matched custom designs
• Matte, gloss, or soft-touch finishes
• Foil stamping, spot UV, or embossing for logo enhancement
• Interior printing available for install tips, QR codes, or warranty details

Make Every Box a Custom Experience

Add functionality, flair, and value — right inside the packaging.

• QR codes linking to fitment charts, install videos, or torque specs
• SKU or barcode labels, batch codes, or serialized numbering
• Tamper-evident seals or branded closure stickers
• Inserts with thank-you notes, cross-sell info, or instructions

The 3Ps Approach

 Presentation

Bold colors, technical layouts, and logo-forward printing make your packaging instantly recognizable on shelves or in mechanic shops.

 Preservation

Moisture- and grease-resistant materials keep your spark plugs clean, dry, and corrosion-free — even in harsh conditions.

 Protection

Boxes are reinforced to prevent vibration damage, part shifting, or stack collapse in transit or inventory.

Why 5,000+ Industrial & Automotive Brands Rely on Custom Boxes Lab

Because we don’t just create packaging — we create personalized performance.

• Low MOQs — perfect for limited runs, promo kits, or private-label parts
• Free dieline setup and design help
• Fast U.S. production and on-time delivery
• Eco-friendly options available (FSC®, soy ink, recyclable board)
• A creative team that understands the balance of branding and protection

Let’s Build Personalized Spark Plug Boxes That Drive Results

Whether you’re launching a new parts line, revamping your brand, or scaling distribution, we’ll help you create spark plug boxes that are built to perform and designed to impress. Call us at 0000 or email today to start your packaging order with Custom Boxes Lab.

Need Matching Packaging for Coils, Sensors, Fuel Injectors, or Ignition Kits?

Just say the word — we’ll help you create a personalized automotive packaging suite that carries your brand from garage to global.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.