Custom Popcorn Boxes

Want to Turn Every Popcorn Serving into a Branded Moment? Custom popcorn boxes do more than hold a snack—they showcase your style. Whether it’s for movie nights, carnivals, events, or product launches, branded popcorn boxes add charm, colour, and personality to every handful. At Custom Boxes Lab, we design custom popcorn boxes that are fun to hold, built to last, and printed to pop. So buy custom popcorn boxes from Custom Boxes Lab. Because every snack deserves a box that’s as bold as the flavor.

Availability: In Stock

Get Instant Quote












    Snack-Worthy Style That Sells the Experience

    From buttery classics to gourmet flavors, our boxes make your popcorn stand out while staying easy to carry, serve, and enjoy.

    Materials That Hold Up—From Kernel to Crunch

    No spills. No soggy bottoms. Just strong, safe, snack-ready packaging.

    • Durable cardboard or Kraft paperboard
    • Grease-resistant coating to handle buttery goodness
    • Food-grade, recyclable materials
    • Lightweight yet sturdy for one-handed snacking

    Sizes & Shapes for Any Occasion

    Whether you’re serving dozens at a party or handing out samples, we’ve got your fit.

    • Small, medium, and large standard sizes
    • Tapered or square-top styles
    • Pop-open flat-packed boxes for easy storage
    • Custom dimensions to match your serving portions

    Printing That Makes Your Brand Pop

    Make your boxes as irresistible as the popcorn inside.

    • Full-color CMYK printing
    • Gloss, matte, or satin finishes
    • Custom branding, logos, event names, or playful patterns
    • Food-safe, smudge-resistant inks

    Add-Ons That Take It to the Next Level

    Because popcorn is more fun when it comes with surprises.

    • Die-cut handles or window cut-outs
    • QR codes for giveaways or social media promos
    • Matching trays, cups, or bags for bundle packaging
    • Interior printing for surprise messages or coupons

    The 3Ps Approach

    Presentation

    Popcorn tastes better when it looks great. Our custom boxes turn snacks into an experience your audience will remember.

    Preservation

    With grease-resistant coatings and sturdy material, popcorn stays fresh, crispy, and easy to serve—without mess.

    Protection

    Every box is designed for easy handling, safe stacking, and clean serving—so the fun never gets interrupted.

    Why Do 5,000+ Brands Trust Custom Boxes Lab for Popcorn Packaging?

    • Because we deliver packaging that’s as fun, fast, and flavorful as the snacks inside. Whether it’s a theatre chain or a boutique brand, we make your boxes stand out.
    • Low minimums for events, launches, or small batches
    • Free design setup and layout previews
    • Eco-conscious options with fast production
    • Free shipping across the U.S.
    • Friendly support to guide you from start to snack time

    Let’s Make Your Popcorn Unforgettable

    From the first kernel to the last crunch, give your popcorn the packaging it deserves. Call us at 0000 or email today to order your custom popcorn boxes from Custom Boxes Lab.

    DimensionsAll Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging
    AvailabilityInStock
    PrintingNo Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
    Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials
    QuantitiesNo Minimum Order Required
    CoatingGloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing
    Default ProcessDie Cutting, Gluing, Scoring, Perforation
    OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts
    ProofFlat View, 3D Mock-up, Physical Sampling (On request)
    Turn Around Time7-10 Business Days, Rush Available

    When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

    Inside Dimensions (Critical for Product Fit)

    • Length (L): The longest side of the box measured inside from one corner to the opposite corner.
    • Width (W): The shorter side of the box measured inside perpendicular to the length.
    • Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

    Outside Dimensions (Important for Shipping & Storage)

    • Measure the outer surfaces of the box including material thickness.
    • Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

    Material Thickness (Board Caliper)

    • The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
    • Impacts both the internal usable space and external dimensions.

    Flap Measurements

    • For boxes with flaps (e.g., mailer or shipping boxes), measure:
    • Inner flaps: Ensure they meet in the middle without overlapping too much.
    • Outer flaps: Allow proper sealing without gaps.

    Tolerances

    • Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
    • Ensure the product fits without being too tight or loose.

    Volume Capacity

    • Calculate internal cubic capacity (L × W × H).
    • Helps in determining how much space the product will occupy and shipping efficiency.

    Product Orientation

    • Decide how the product sits inside the box and measure accordingly.
    • Orientation affects whether length or width is the primary dimension.

    Die-Cut Openings or Windows

    • Measure exact placement, height, and width for any cutouts.
    • Ensure structural integrity when adding windows.

    Printing Bleed & Safe Zones

    • Include measurements for:
    • Bleed area: Extra space beyond the cut line for printing.
    • Safe zone: Inner area where critical text or logos should be placed.

    Closure Type & Locking Tabs

    • Measure slots, tabs, or locks for boxes with custom closures.
    • Precision is required to avoid misalignment during assembly.

    Packaging Style

    • Folds, creases, and scores must be measured for accurate dieline creation.
    • Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.

    Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

    Cardboard Box

    Cardboard

    Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

    Kraft Paper

    Kraft

    Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

    Rigid Paper

    Rigid

    Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

    Corrugated Box

    Corrugated

    Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.

    Testimonials

    Thomas JT

    United States

    “I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”

    Will Rogers

    United States

    “I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”

    Kevin Cordova

    United States

    “I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”

    Cynthia Minnie

    United States

    “I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”

    arrow left
    arrow right