Custom Popcorn Boxes
Want to Turn Every Popcorn Serving into a Branded Moment? Custom popcorn boxes do more than hold a snack—they showcase your style. Whether it’s for movie nights, carnivals, events, or product launches, branded popcorn boxes add charm, colour, and personality to every handful. At Custom Boxes Lab, we design custom popcorn boxes that are fun to hold, built to last, and printed to pop. So buy custom popcorn boxes from Custom Boxes Lab. Because every snack deserves a box that’s as bold as the flavor.
Availability: In Stock

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Snack-Worthy Style That Sells the Experience
From buttery classics to gourmet flavors, our boxes make your popcorn stand out while staying easy to carry, serve, and enjoy.
Materials That Hold Up—From Kernel to Crunch
No spills. No soggy bottoms. Just strong, safe, snack-ready packaging.
- Durable cardboard or Kraft paperboard
- Grease-resistant coating to handle buttery goodness
- Food-grade, recyclable materials
- Lightweight yet sturdy for one-handed snacking
Sizes & Shapes for Any Occasion
Whether you’re serving dozens at a party or handing out samples, we’ve got your fit.
- Small, medium, and large standard sizes
- Tapered or square-top styles
- Pop-open flat-packed boxes for easy storage
- Custom dimensions to match your serving portions
Printing That Makes Your Brand Pop
Make your boxes as irresistible as the popcorn inside.
- Full-color CMYK printing
- Gloss, matte, or satin finishes
- Custom branding, logos, event names, or playful patterns
- Food-safe, smudge-resistant inks
Add-Ons That Take It to the Next Level
Because popcorn is more fun when it comes with surprises.
- Die-cut handles or window cut-outs
- QR codes for giveaways or social media promos
- Matching trays, cups, or bags for bundle packaging
- Interior printing for surprise messages or coupons
The 3Ps Approach
Presentation
Popcorn tastes better when it looks great. Our custom boxes turn snacks into an experience your audience will remember.
Preservation
With grease-resistant coatings and sturdy material, popcorn stays fresh, crispy, and easy to serve—without mess.
Protection
Every box is designed for easy handling, safe stacking, and clean serving—so the fun never gets interrupted.
Why Do 5,000+ Brands Trust Custom Boxes Lab for Popcorn Packaging?
- Because we deliver packaging that’s as fun, fast, and flavorful as the snacks inside. Whether it’s a theatre chain or a boutique brand, we make your boxes stand out.
- Low minimums for events, launches, or small batches
- Free design setup and layout previews
- Eco-conscious options with fast production
- Free shipping across the U.S.
- Friendly support to guide you from start to snack time
Dimensions | All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging |
Availability | InStock |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 7-10 Business Days, Rush Available |
When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:
Inside Dimensions (Critical for Product Fit)
- Length (L): The longest side of the box measured inside from one corner to the opposite corner.
- Width (W): The shorter side of the box measured inside perpendicular to the length.
- Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.
Outside Dimensions (Important for Shipping & Storage)
- Measure the outer surfaces of the box including material thickness.
- Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.
Material Thickness (Board Caliper)
- The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
- Impacts both the internal usable space and external dimensions.
Flap Measurements
- For boxes with flaps (e.g., mailer or shipping boxes), measure:
- Inner flaps: Ensure they meet in the middle without overlapping too much.
- Outer flaps: Allow proper sealing without gaps.
Tolerances
- Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
- Ensure the product fits without being too tight or loose.
Volume Capacity
- Calculate internal cubic capacity (L × W × H).
- Helps in determining how much space the product will occupy and shipping efficiency.
Product Orientation
- Decide how the product sits inside the box and measure accordingly.
- Orientation affects whether length or width is the primary dimension.
Die-Cut Openings or Windows
- Measure exact placement, height, and width for any cutouts.
- Ensure structural integrity when adding windows.
Printing Bleed & Safe Zones
- Include measurements for:
- Bleed area: Extra space beyond the cut line for printing.
- Safe zone: Inner area where critical text or logos should be placed.
Closure Type & Locking Tabs
- Measure slots, tabs, or locks for boxes with custom closures.
- Precision is required to avoid misalignment during assembly.
Packaging Style
- Folds, creases, and scores must be measured for accurate dieline creation.
- Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.