Portable Power Bank Boxes

Designed for Protection and Presentation

Our boxes are engineered to protect sensitive electronics while delivering a premium unboxing experience.

Ideal for retail shelves, online orders, and promotional giveaways where first impressions matter.

Materials

We use high-strength materials that protect and enhance product visibility:

• Rigid Paperboard – Premium look with maximum durability
• Corrugated Cardboard – Ideal for shipping and storage
• Coated SBS – Smooth surface for high-resolution printing
• Eco-Friendly Kraft – Sustainable and sturdy for eco-conscious brands

All materials are chosen to absorb impact and keep tech safe in transit.

Sizes

Custom-fit sizes to perfectly house power banks and accessories:

• Boxes designed for slim or bulky models
• Room for cords, manuals, and inserts
• Tailored to avoid rattling and shifting during movement

Each box is designed for a snug, secure fit based on your product’s dimensions.

Printing

Turn your portable power bank boxes into a branding asset:

• Full-color CMYK or Pantone-matched printing
• Matte, gloss, or soft-touch coating for sleek appeal
• Room for specs, warranty info, and product features

Printed using high-resolution presses for clean, crisp visuals and brand consistency.

Add-ons

Upgrade the experience with these practical and visual features:

• Custom foam or cardboard inserts
• Magnetic closures or pull tabs
• Spot UV or foil stamping for logo highlights
• QR codes linking to digital manuals or support

Enhance both protection and user engagement with every package.

Types of Portable Power Bank Boxes

Built for a wide range of product types and industries:

• Retail-ready tech packaging
• eCommerce shipping boxes
• Corporate giveaway kits
• Promotional tech bundles

Perfect for startups, consumer electronics brands, and energy accessory retailers.

3Ps of Functional Tech Packaging

• Presentation
  Professional, brand-forward design makes your product stand out on the shelf or in unboxing videos.
• Preservation
  Durable builds and interior padding preserve your power bank from shipping shocks and surface wear.
• Protection
  Our packaging shields against impact, static, and moisture—ensuring your device arrives safely.

Go Premium with Smart Design Choices

Upgrade your portable power bank boxes with:

• Interactive unboxing designs
• Tuck-end, slide-out, or sleeve styles
• Tamper-evident seals or branded inner flaps

Why Choose Custom Boxes Lab?

We create portable power bank boxes that combine strength, style, and smart design—tailored to today’s tech.

• Free design consultation and 3D mockups
• No order minimums and competitive bulk pricing
• Fast turnaround and shipping across the U.S.
• Sustainable paper and ink options
• Trusted by tech startups, B2B vendors, and global electronics brands

Get a Quote Today

Want your tech packaging to look as powerful as your product? Call us at 0000 or email us now to start your portable power bank boxes—secure, sharp, and ready to power your brand forward.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.