Rigid Gift Boxes

Perfect for Premium Products, PR Kits & Retail Displays

Ideal for luxury goods, influencer mailers, holiday gifts, corporate kits, or boutique items, our rigid boxes create presentation that feels personal and high-end.

Materials That Feel as Good as They Look

We use strong board wrapped in beautiful papers, textures, and coatings for a flawless finish.

• 1.5mm to 3mm chipboard core – For firm, durable structure
• Wrapped in specialty paper – Matte, linen, gloss, metallic, soft-touch, or textured options
• Optional eco-friendly, recyclable, and FSC-certified materials
• Protective coatings – Anti-scuff matte, spot UV, or water-resistant gloss

Box Styles That Suit the Gift Inside

From compact square boxes to large display pieces, we craft each box around your product and occasion.

• Lift-off lid (2-piece) – Classic gift box design
• Magnetic closure – Elegant and reusable with a sleek profile
• Drawer-style (slipcase) – Adds interactivity and surprise
• Hinged lid – Great for keepsake-style packaging
• Custom foam inserts, silk linings, or molded trays – For secure product presentation

Printing That Elevates Every Detail

Luxury printing finishes ensure your branding is sharp, elegant, and memorable.

• Full-color CMYK & Pantone printing
• Foil stamping (gold, silver, rose gold) for premium flair
• Embossing/debossing – For tactile logos and accents
• Interior print – Add surprise branding, patterns, or messages inside the box

Luxury Meets Practicality

Strong, stylish, and built for gifting—without the need for extra wrapping.

• Ships flat or assembled depending on your specs
• Ribbon pulls, magnetic flaps, or tab locks for secure closure
• Easy to stack, store, and display
• Designed for retail, mailers, or corporate gifting

The 3Ps of Rigid Gift Packaging

Presentation

Elegant materials and finishing touches make every box feel like a present before it’s opened.

Preservation

Sturdy construction protects contents during display, shipping, or storage.

Protection

Custom inserts and strong cores keep fragile or premium items safe and secure.

Why 5000+ Brands Choose Our Rigid Boxes

We help businesses create unforgettable gifting moments that reflect their quality and care.

• No minimums – Order as few or as many as you need
• Free structural and print design consultation
• U.S.-based production with quick turnaround
• Premium finishes with sustainable material options
• Experienced team for custom dielines and brand-matching print

Get a Free Quote Today

Upgrade your gift presentation with custom rigid boxes from Custom Boxes Lab. Call 0000 or email us to request your quote and packaging samples.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.