Shipping Mailer Boxes
Want Mailer Boxes That Ship Strong, Look Sharp & Deliver Brand Impact?
Custom Shipping Mailer Boxes That Protect Your Product and Promote Your Brand in Every Unboxing.Your packaging should do more than get your product from A to B — it should tell your brand story the moment it lands. At Custom Boxes Lab, we craft custom shipping mailer boxes that combine tough construction with stunning design. Whether you’re mailing out apparel, skincare, electronics, or curated subscription kits, our mailer boxes are built to arrive safely and impress instantly.Because unboxing isn’t just a moment — it’s a marketing opportunity.
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More Than a Shipping Box — It’s a Branded Experience
From inbox to unbox, your customers should feel your brand in every fold, flap, and finish.
Tough Materials, Built for Transit
We use corrugated cardboard engineered to survive drops, tosses, and cross-country journeys.
- E-flute or B-flute corrugation for light to heavy items
- Single or double-wall options for added durability
- Kraft brown, white, or fully printed inside and out
- FSC®-certified and eco-friendly materials available
Tailored Sizes & Styles for Every Product
No more oversized boxes or crushed contents — we custom-fit every order.
- Standard mailer styles: tab-lock, roll-end tuck-top, auto-lock
- Popular sizes: 6×4×2″, 9×6×3″, 12×9×4″, or made-to-measure
- Flat-pack for storage & fast assembly when ready to ship
- Add custom inserts, partitions, or product trays
Custom Printing That Makes Your Mailer a Marketing Tool
Your box isn’t just a container — it’s a conversation starter.
- Full-color CMYK or Pantone spot printing
- Matte, gloss, soft-touch, or natural kraft finishes
- Inside printing available for surprise branding moments
- Add logos, slogans, QR codes, social handles & more
Add-Ons That Enhance Unboxing & Drive Engagement
Create moments worth sharing — and selling.
- Custom tape, tissue paper, and thank-you cards
- Foil stamping, embossing, or spot UV accents
- Perforated tear strips or thumb notch openings
- Printed instructions, promo inserts, or reorder incentives
The 3Ps Approach
Presentation
Our mailer boxes turn every delivery into a branded billboard — from the doorstep to Instagram.
Preservation
Durable, crush-resistant walls protect your product through shipping, storage, and handling.
Protection
Secured closures, custom inserts, and optional double-wall builds keep your items safe and snug in transit.
Why 5,000+ ECommerce Brands Trust Custom Boxes Lab
Because we turn ordinary shipping into extraordinary branding.
- Low MOQs — ideal for startups, DTC launches & subscription kits
- Free dieline setup & design support
- Fast U.S. production & delivery
- Eco-conscious packaging solutions available
- A creative team that understands shipping, scale, and storytelling
Let’s Build Mailer Boxes That Deliver More Than Products
Whether you’re launching a new brand, scaling fulfillment, or building your influencer kit — we’ll help you create shipping mailer boxes that protect, promote, and perform. Call us at 0000 or email today to start your order with Custom Boxes Lab.
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)
- Length (L) is measured left to right
- Width (W) is measured front to back
- Width (W) is measured front to back
How To Measure
Measure the Cufflinks:
- Length: Measure the length of the cufflinks when placed side by side.
- Width: Measure the width of the cufflinks at their widest point.
- Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.
Add Extra Space:
Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.
Determine Box Dimensions:
- Length: Should be the length of the cufflinks plus extra space.
- Width: Should be the width of the cufflinks plus extra space.
- Height: Should accommodate the height of the cufflinks plus any padding or extra space.
Example:
For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.