Small Rigid Boxes

Packaging That’s Premium, Petite & Purposeful

Perfect for upscale gifting, boutique retail, product samples, and eCommerce deliveries—our small rigid boxes bring elegance to every square inch.

High-End Materials That Elevate the Experience

We use rigid, long-lasting materials that offer both visual sophistication and structural support.

• Rigid chipboard (1000–1500 gsm) – Durable and ideal for luxury presentation
• Wrapped in specialty papers – Linen, textured, matte, leatherette, or soft-touch
• Optional inserts – EVA foam, velvet trays, or satin pillows for secure placement
• Magnetic, ribbon-tie, or lift-off lids – Choose from classic or modern closures

Fully Customizable Sizes for Compact Products

Tailored to protect and present your small but valuable items.

• Ideal for jewelry, watches, USBs, cosmetics, and collector items
• Available in cube, rectangle, or custom die-cut shapes
• Drawer-style, two-piece, or hinged lid formats
• Interior compartments or padding for multi-item kits

Luxurious Finishing That Reflects Your Brand

Our small rigid boxes are designed to turn first impressions into lasting memories.

• CMYK or Pantone printing for full-brand consistency
• Foil stamping (gold, silver, holographic, rose gold) for high-end appeal
• Embossing/debossing for texture and depth
• UV spot, matte, or gloss coatings for tactile contrast
• Interior printing for care instructions or brand story

Functional Features That Combine Beauty & Strength

Luxury should never sacrifice usability.

• Rigid enough for stacking and display
• Scratch-resistant, smudge-resistant finishes
• Flat-packed or pre-assembled delivery options
• Recyclable and reusable for sustainable luxury

The 3Ps of Small Rigid Box Packaging

• Presentation: Sophisticated structure and flawless finishes build an immediate sense of value.
• Preservation: Inner linings and strong board material protect delicate items from damage.
• Protection: Hard walls and secure closures keep luxury products intact during transit or storage.

Why 5000+ Luxury Brands Trust Our Rigid Packaging

From fashion houses to boutique beauty brands—we’re the trusted name in small-format rigid box manufacturing.

• No minimum order requirement
• Free dielines, mockups, and packaging consultation
• Fast turnaround and U.S.-based shipping
• Eco-friendly, FSC-certified options available
• Custom solutions from concept to completion

Get a Free Quote Today

Package your products in boxes that speak luxury without saying a word. Call 0000 or email us now to start your small rigid box project with Custom Boxes Lab—where elegance meets engineering.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.