Spray Bottle Box

Ideal for Beauty, Cleaning, Healthcare & More

Our spray bottle boxes are perfect for perfumes, sanitizers, toners, mists, hair sprays, and multi-purpose cleaners.

Durable Materials to Protect Liquid Products

We use sturdy, moisture-resistant materials that ensure your bottles arrive secure and shelf-ready.

• SBS (Solid Bleached Sulfate): Clean white surface, ideal for premium graphics
• Corrugated cardboard: Added strength for shipping and eCommerce
• Kraft board: Eco-conscious appeal for natural or organic brands
• Coatings: Gloss, matte, or UV for extra layer of protection and finish
• Die-cut inserts: Foam, cardboard, or molded trays to keep bottles upright

Customized Box Styles for Every Bottle Shape

From slim fragrance mists to large trigger sprays, we tailor your box to fit any nozzle type or bottle size.

• Tuck-end boxes for lightweight sprays
• Two-piece rigid boxes for high-end presentation
• Auto-lock bottom boxes for added stability
• Window patching for a clear look at your product
• Inserts to separate multiple bottles or hold accessories (caps, droppers, etc.)

Branding That Boosts Shelf Impact & Trust

Make your spray bottle stand out with premium print finishes and clear brand messaging.

• Foil stamping in gold, silver, or metallic tones
• Debossed or embossed logos
• Inside-lid messaging or ingredient callouts
• Full-color CMYK or PMS printing
• QR codes linking to product tutorials or certifications

Premium Add-Ons That Enhance the Unboxing Experience

It’s the extra touches that customers remember.

• Ribbon pulls or magnetic closures for luxury feel
• Printed thank-you or usage instruction cards
• Eco inserts made from recycled pulp
• Custom box sleeves or outer wraps for multipack sets

The 3Ps Approach

• Presentation: Showcase your spray bottle in packaging that reflects its performance and purpose.
• Preservation: Protect against leakage, movement, and shelf wear with precise sizing and inserts.
• Protection: Prevent damage during handling, shipping, or retail display with strong structural design.

Why Top Brands Trust Custom Boxes Lab

We’re the go-to choice for personal care startups, cleaning brands, and wellness companies needing functional and beautiful spray bottle packaging.

• No minimum order quantity
• Free dieline creation and structural design
• Fast U.S.-based production and delivery
• Eco-friendly and premium packaging options
• Support from a team that understands your industry

Get a Free Quote Today

Secure and style your spray bottles with packaging built for performance and presentation. Call 0000 or email us to get started on your custom spray bottle box with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.