Surgical Face Mask Folding Carton

Designed for Medical-Grade Use

The folding carton style offers a flat-packed structure that is easy to assemble and store. With options for tamper-proof seals, clear instructions, and visibility windows, these boxes can be tailored to meet strict medical and retail standards without compromising convenience.

Materials

• Cardboard – Lightweight and suitable for disposable products
• Coated paperboard – For a sleek, printable surface
• Kraft paperboard – For a natural, eco-conscious look
• Recycled paperboard – Environmentally responsible choice

Sizes

Designed to fit common surgical mask counts (10, 25, 50), or customized according to your pack quantity and distribution channel.

Prints

Choose from clear, crisp printing options to ensure legibility and professionalism:

• CMYK or PMS printing
• Medical-grade icons and usage instructions
• QR codes for product verification
• Logo placement with matte or gloss finishes

Add-ons

Enhance usability and compliance with optional features such as:

• Die-cut windows for product visibility
• Easy-tear perforations or tuck flaps
• Internal dividers for neat stacking
• Instruction panels or dosage labeling

Types of Folding Cartons for Surgical Masks

• Tuck-end boxes for manual or automated filling
• Lock bottom boxes for added strength
• Display-ready cartons for pharmacy shelves
• Perforated top boxes for easy dispensing

3Ps Approach

Presentation

Clean, medical-grade designs with clear labeling help position your brand as professional and trustworthy in clinical or retail spaces.

Preservation

The sealed carton structure prevents contamination from dust, moisture, or air exposure—extending shelf life and protecting product integrity.

Protection

Durable folding cartons ensure the masks remain intact during transport, with materials strong enough to resist crushing or deformation.

Premium Finishing Options

Optional finishes such as soft-touch lamination, UV coating, or embossing elevate the look while maintaining clinical professionalism.

Ideal For

Healthcare providers, pharmaceutical suppliers, and retail mask distributors looking for packaging that balances hygiene, branding, and efficiency.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.