Tea Tuck End Box

Ideal for Organic Teas, Wellness Brands, and Gift Packs

Our tuck end packaging is trusted by tea startups, luxury brands, cafés, and herbal wellness providers.

High-Quality Materials for Freshness and Durability

We use food-safe, recyclable materials that protect the aroma and integrity of every leaf.

• SBS cardstock – Smooth and sturdy for bold, vibrant prints
• Kraft board – Eco-friendly with a natural, artisanal finish
• Gloss, matte, or soft-touch lamination for premium texture
• Aqueous or UV coating for moisture and dust resistance

Tailored Box Styles That Fit Your Tea Offering

Designed for easy assembly, secure closure, and standout presentation.

• Reverse tuck end or straight tuck end styles
• Custom sizes to fit sachets, pouches, or small tins
• Crash lock or auto-bottom options for added support
• Optional window cut-outs, sleeves, or inserts

Custom Print That Tells Your Brand’s Tea Story

From bold blends to botanical themes, we help you express your product’s personality.

• Full-color printing with photo-quality results
• Foil stamping, embossing, or spot UV for premium touches
• Interior print for instructions, health tips, or brand story
• QR codes for steeping guides or customer reviews

Small Features That Make a Big Impact

Add elegant touches that elevate the unboxing and enhance user experience.

• Perforated tear strips for ease of use
• Printed belly bands or wrap sleeves
• Insert cards for promotions or product info
• Die-cut vents or peek windows for visual appeal

The 3Ps of Tuck End Tea Packaging

Presentation

A sleek, structured look that stands tall on retail shelves and subscription boxes.

Preservation

Aromatic tea stays fresh, thanks to food-grade finishes and tight closures.

Protection

Sturdy material resists crushing, tearing, and environmental exposure.

Why 5,000+ Brands Choose Custom Boxes Lab

We’re a trusted partner for health-conscious and premium tea companies across the U.S.

• No MOQ (Minimum Order Quantity)
• Free dieline design and expert support
• Fast production with flexible shipping
• Eco-friendly and FDA-compliant materials
• Packaging built for taste, texture, and trust

Get Your Custom Tea Tuck End Box Today

Your tea deserves packaging that brews trust from first glance. Contact Custom Boxes Lab now to create a tea tuck end box that stands out in the tea aisle and beyond. Call 0000 or email us for a free quote and design consultation.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.