Tuck End Foil Boxes

Designed To Catch the Eye

We help you create tuck end boxes that hold their structure and shine — with clean folding lines, secure flaps, and elegant foil details on logos or patterns.

Material Options

Choose strong materials that support structure and enhance print:

• Cardstock (14pt – 24pt) – Ideal for light to mid-weight products
• Kraft – Natural and recyclable with foil contrast
• Rigid board (on request) – For luxury upgrades
• Recycled paperboard – Eco-friendly and durable

Custom Sizes & Closure Styles

We tailor the box to your product dimensions and usage:

• Straight tuck end (STE)
• Reverse tuck end (RTE)
• Auto-lock bottom for added support
• Die-cut windows or hang tabs available

Premium Foil Printing

With hot foil stamping or cold foil transfer, we deliver precise, gleaming results in gold, silver, rose gold, holographic, and more — using CMYK and PMS inks underneath when needed.

Add-ons That Upgrade The Box

Boost appearance and protection with:

• Embossing or debossing under foil
• Spot UV on non-foiled areas
• Custom inserts for product stability
• Soft-touch or velvet lamination
• Tear-strip or tamper-evident options

Types of Tuck End Foil Boxes

We offer tuck end foil packaging for many industries:

• Skincare and beauty boxes
• Supplement or CBD boxes
• Gift and retail display packaging
• Luxury promotional packaging
• Candle or fragrance boxes

The 3Ps Promise

Every tuck end foil box is made to deliver:

• Presentation – Reflective shine and sharp structure
• Preservation – Keeps product safe and clean inside
• Protection – High-quality stock that resists tearing or crushing

Finish Options

Add final touches for texture and tone:

• Matte or gloss lamination
• Soft-touch finish
• Textured patterns
• Interior foil or full-panel wrap
• Foil color matching for branding

Why Choose Us?

We specialize in eye-catching, functional foil packaging that elevates your product and adds value to your brand. With us, you get:

• Expert design support
• Flexible order volumes
• Consistent foil quality and alignment
• Fast production times
• Custom die-line creation
• Shipping available nationwide

Get A Quote

Want tuck end foil boxes that combine structure with luxury?
Call us at 0000 or email us to get started on your custom order today.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.