Two-Piece Rigid Boxes

Packaging That’s Premium, Protective & Presentation-First

Ideal for fashion, cosmetics, candles, electronics, and luxury gifts—our two-piece boxes deliver a high-end tactile experience your customers will remember.

Superior Materials That Match Your Brand Quality

• Rigid chipboard (1000–1500 gsm) – Delivers firm structure and product protection
• Wrapped in matte, textured, linen, or specialty paper – Choose finishes that suit your brand style
• Optional velvet, satin, or kraft interior lining – Adds depth, softness, and class
• Eco-friendly and FSC-certified options – For sustainability-focused brands

Custom Sizes & Layouts for Any Product

• Slim single-product boxes for tech, fashion, or jewelry
• Deep boxes for candles, glassware, or larger items
• Compartment-style interiors for gift sets or product kits
• Flat or square base boxes with matching lids or extended shoulder fit

Branded Printing & Finishing That Speak Luxury

• Full-color CMYK or Pantone printing
• Foil stamping in gold, silver, rose gold, or black
• Embossing and debossing for logos, emblems, or monograms
• Matte, gloss, or soft-touch finishes for a luxury feel

Functional Add-Ons That Elevate the Unboxing

• Lift-off lid for clean, premium presentation
• Magnetic closure, ribbon pulls, or sleeves for added flair
• Custom inserts, foam padding, or die-cuts for product protection
• QR codes linking to product pages, care instructions, or unboxing videos

The 3Ps of Two-Piece Rigid Box Packaging

Presentation

Sleek, modern, or traditional design that enhances the value of the product inside.

Preservation

Interior linings and protective inserts help preserve product condition and freshness (where applicable).

Protection

Rigid board ensures safe transport and shelf stability—even for fragile or premium items.

Why 5000+ Retail, Gift, & eCommerce Brands Choose Us

• No minimum order requirement
• Free design mockups and box engineering support
• Fast production and U.S. fulfillment options
• Eco-conscious and recyclable packaging materials
• Support from concept to final delivery

Get a Free Quote Today

Deliver your product in packaging that defines excellence. Call 0000 or email us now to begin your two-piece rigid box project with Custom Boxes Lab—where premium packaging meets precision and performance.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.