Vape Mod Boxes

Packaging That’s Rugged, Retail-Ready & Brand-Built

Ideal for box mods, pod systems, and sub-ohm kits—our packaging delivers strong visuals and strong protection.

Materials That Handle Weight & Add Impact

We use premium-grade materials that hold heavy devices without compromising visual appeal.

• Rigid chipboard (1000–1500 gsm) – Premium and durable for tech products
• Corrugated E-flute or B-flute board – Ideal for shipping kits and starter bundles
• Laminated or scratch-resistant coatings – Maintains surface integrity during handling
• Soft-touch, matte, or gloss wraps – Finishes that match your brand’s style

Custom Sizes & Structures for Every Mod Type

From compact pod mods to dual-battery box mods, we custom-engineer each box to fit your hardware and accessories.

• Magnetic closure boxes for a luxury feel
• Two-piece rigid boxes for retail shelves or influencer kits
• Drawer-style packaging for premium mod kits
• Custom inserts (foam, molded plastic, or paperboard) for tanks, batteries, and manuals

Premium Print & Finishes for Bold Brand Identity

Your vape mod deserves packaging that reflects innovation and edge.

• Full-color CMYK or Pantone printing
• Foil stamping (silver, gunmetal, holographic) for a techy vibe
• Spot UV on logos or icons
• Embossing/debossing for a tactile premium feel
• Dedicated areas for compliance info, battery warnings, and QR code integration

Functional Add-Ons That Add Value

Our boxes combine retail-readiness with user-friendly unboxing.

• Tamper-proof seals and shrink wrap options
• Die-cut windows to showcase the product without opening
• Insert compartments for USB cables, user manuals, or drip tips
• Recyclable and sustainable packaging options available

The 3Ps of Vape Mod Box Packaging

• Presentation: Bold design and clean layout that makes a visual impact in vape shops and online unboxings.
• Preservation: Interior inserts and structural integrity prevent scratches, dents, or shifting.
• Protection: Thick walls and precision inserts guard sensitive electronics during storage and shipping.

Why 5000+ Vape Hardware Brands Choose Us

From small-scale mod makers to top-tier vape brands, we deliver performance packaging that stands out.

• No minimum order requirement
• Free dielines and high-quality 3D mockups
• Fast production and U.S.-based fulfillment
• Full regulatory compliance support
• Material options from luxury to eco-friendly

Get a Free Quote Today

Protect your vape mods in packaging that’s as advanced as the product inside.
Call 0000 or email us now to start your vape mod box project with Custom Boxes Lab—where protection meets innovation.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.