Wire-O Booklet

Perfect for Catalogs, Training Manuals, Portfolios & Event Guides

Ideal for corporate communication, presentations, educational materials, and creative showcases.

High-Quality Materials That Turn Every Page with Ease

Our Wire-O booklets are crafted with sturdy, reader-friendly stocks that hold up over time.

• 100lb gloss or matte text paper – Smooth and vivid for inside pages
• 10pt to 18pt cover stock – For durable, high-end covers
• Clear acetate or poly overlay options for extra protection
• Writable matte finish available for notes and annotations

Custom Sizes and Formats That Fit Your Project

Whether you need a compact flipbook or a full-scale presentation, we’ll print to your exact specs.

• Common sizes: 5.5″ x 8.5″, 6″ x 9″, 8.5″ x 11″, 9″ x 12″
• Landscape or portrait orientation
• Page counts from 8 to 200+
• Black or custom color wire binding

Sharp, Professional Printing That Tells Your Story

Present your message clearly and powerfully with premium print techniques.

• Full-color CMYK or Pantone spot printing
• Bleed-safe layout options for edge-to-edge designs
• Soft-touch, gloss, or matte lamination for covers
• Optional embossing or foil stamping for logos and titles

Functional Features That Improve User Experience

Wire-O binding makes your booklet practical and polished at the same time.

• Opens completely flat—ideal for reference or note-taking
• Allows easy flipping without wear or page curl
• Custom tabs, index pages, or inserts available
• Punched holes or die-cuts for specialized use

The 3Ps Approach

Presentation

Modern, bound booklets that reflect your brand’s professionalism and attention to detail.

Preservation

Durable binding and lamination options keep your content protected from wear and tear.

Protection

Quality paper stocks and binding prevent page loss, fraying, and misalignment.

Why Custom Boxes Lab Is the Preferred Choice

From single runs to bulk orders, we help businesses, creatives, and educators bring their content to life.

• Low minimums and volume discounts
• Free layout setup and design assistance
• Quick turnaround and U.S.-based production
• Sustainable paper options available
• Expert team with corporate print experience

Get a Free Quote Today

Give your content the premium binding it deserves. Call 0000 or email us now to get started on your custom Wire-O booklet project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.