Custom Knife Box

Perfect for Retail, Gifting, and Collector Sets

Our knife packaging is trusted by kitchenware brands, blade manufacturers, outdoor gear suppliers, and custom knife makers.

Materials That Protect and Impress

We use high-strength materials engineered for both visual appeal and rugged functionality.

• Rigid chipboard – Durable and elegant for premium knife presentation
• Corrugated cardboard – Ideal for safe shipping and transport
• Kraft board – Eco-friendly and minimal for sustainable brands
• Protective coatings – Moisture-resistant or scratch-proof finishes for long-term use

Custom Sizing for Any Knife Style

From folding knives to full-length chef blades, we design your box to the exact dimensions and features of your product.

• Two-piece rigid boxes for luxury or gift knives
• Magnetic flap or drawer-style boxes for premium unboxing
• Foam or velvet-lined inserts to secure blades
• Space for knife accessories, sheaths, or manuals

Brand Printing That Cuts Through the Noise

Highlight your knife’s story and elevate your brand with high-end print customization.

• Full-color interior and exterior printing
• Hot foil stamping (silver, copper, black, etc.)
• Embossed or debossed brand elements
• Custom artwork or product specs printed on box surface

Add-Ons for Maximum Impact

Details that reinforce quality and build buyer confidence.

• Custom sleeves or belly bands for added protection
• QR codes linking to sharpening guides or safety instructions
• Product cards, care tips, or certification inserts
• Ribbon pulls or thumb notches for easier opening

The 3Ps Approach

Presentation

A knife box that reflects the precision, quality, and utility of the product inside.

Preservation

Inner padding and durable structure protect against dings, dulling, and moisture.

Protection

Reinforced packaging prevents shifting, scuffing, or blade contact during transport.

Why Do 5000+ Brands Trust Custom Boxes Lab?

From handmade blades to high-volume cutlery lines, our packaging helps your knives stand out and stay secure.

• No minimum order quantity
• Free dieline creation and design consultation
• Fast U.S. turnaround and delivery
• Sustainable and luxury-grade materials
• Dedicated packaging experts ready to assist

Get a Free Quote Today

Deliver your knives in packaging that’s sharp, sleek, and secure. Call 0000 or email us now to start your custom knife box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.