Custom Printed Appliance Packaging

Perfect For:

• Consumer electronics and smart home devices
• Kitchen and home appliances (toasters, blenders, etc.)
• Personal care products (hair dryers, massagers)
• Power tools and small equipment
• B2B appliance distributors and eCommerce sellers

Heavy-Duty Materials for Long-Lasting Devices

We use industrial-grade boards engineered for the weight and shape of appliances — ensuring a secure transit and premium presentation.

Material Options:

• Double-wall corrugated cardboard — Maximum crush resistance for heavy appliances
• White SBS or kraft board — For retail-focused designs with smooth print surfaces
• Eco-friendly recycled cardboard — For sustainability-driven brands
• Moisture-resistant coatings — To protect from environmental exposure

Box Styles Engineered for Form & Function

Every appliance is different — and so is its packaging. We customize the structure to match your product’s size, weight, and use case.

Box Style Options:

• Regular slotted cartons (RSC) for shipping large or heavy items
• Tuck-top or auto-lock boxes for retail packaging
• Two-piece rigid boxes for premium electronics
• Handle boxes for portable products
• Custom inserts (foam, molded pulp, or corrugated) for secure inner support

Print That Builds Confidence & Brand Awareness

Your packaging is often the first physical touchpoint between your customer and your product. Let it impress at first glance.

Print Features:

• CMYK and Pantone printing for vibrant, accurate branding
• Spot UV, embossing, or foil stamping for premium appliances
• Custom product photos, diagrams, or user guides on the box exterior
• QR codes for setup videos, warranty registration, or instructions
• Retail-ready sides for barcodes, SKU labels, and safety icons

Performance Features That Deliver at Every Stage

From assembly lines to showrooms to doorsteps, we build packaging that performs in real-world logistics.

Usability Enhancements:

• Flat-pack shipping for cost-effective storage
• Pre-glued or snap-lock assembly options
• Reinforced flaps, glued seams, and strong closures
• Carry handles, tear strips, or ventilation holes if needed
• Tamper-evident options for warranty-sensitive products

The 3Ps of Custom Appliance Packaging

• Presentation: Make your appliances look as modern and trustworthy as they are with clean, high-quality box designs that speak to innovation and durability.
• Preservation: Protect your products from shocks, pressure, and environmental factors using tested corrugated structures and inserts.
• Protection: From fragile electronics to rugged kitchen tools, we ensure your items stay safe in warehouses, on shelves, and during shipping.

Why Appliance Brands Trust Custom Boxes Lab

• Custom structural engineering for weight-bearing packaging
• Free dieline setup and expert design guidance
• No minimums — order test runs or scale up for retail
• Fast U.S.-based turnaround and shipping
• Eco-friendly materials and printing available
• Trusted by 5000+ brands in retail, tech, and manufacturing

 Build a Better Box for Your Appliance

From packaging prototypes to full-scale production, we’re your partner in powering up appliance packaging.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Printed Appliance Packaging
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.