Custom Large Rigid Box

Designed for Lasting Strength

Built to hold weight and wow at first sight:

• Thick chipboard core wrapped in premium paper
• Scratch-resistant, high-strength materials
• Withstands stacking, shipping, and handling
• Maintains its shape and structure long-term

Ideal for Premium Product Presentation

Let your product stand out in elegant packaging:

• Perfect for apparel, electronics, wine sets, and more
• Available in two-piece, magnetic, or drawer styles
• Matte, soft-touch, or gloss laminated surfaces
• Fully customizable sizes and depths

Crafted for Unboxing Moments

Create a luxury unboxing experience they’ll remember:

• Add ribbon pulls, magnetic closures, or foam inserts
• Custom-printed interiors and exterior branding
• Spot UV, foil stamping, or embossing options
• Sleek corners and clean edges for a polished finish

Great for Business or Gifting

Adaptable to a wide range of uses and industries:

• Corporate gifts and promotional packaging
• Luxury retail and subscription boxes
• Special event packaging like weddings or launches
• E-commerce and boutique delivery

Premium Size, Premium Impact

Large items deserve packaging that reflects their value. Our large rigid boxes elevate your product while ensuring maximum protection. It’s where strength meets sophistication—perfect for brands that take presentation seriously.
To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.