Custom Brown Boxboard Boxes

Designed to Fit Your Brand Vision

Your packaging should reflect your brand’s values and purpose. Choose sizes, styles, and finishes that highlight a natural, minimal, or industrial look while staying true to your identity.

Preferred For

• Eco-Friendly Product Packaging
• Retail Display Boxes
• Subscription Kits
• Lightweight Shipping Boxes
• Gift & Craft Packaging

Materials

• Kraft Boxboard – Recyclable and biodegradable
• Brown Coated Boxboard – Smooth surface for printing
• Uncoated Board – Raw, textured appearance
• Reinforced Board – Added strength for heavier items

Sizes

Available in a wide range of dimensions—ideal for flat items, apparel, cosmetics, documents, and light accessories.

Printing

Customize your branding with:

• Digital printing
• Offset printing
• Spot UV or foil stamping
• Water-based or soy-based inks

Add-ons

Add functionality and flair with:

• Cut-out windows
• Magnetic closures
• Tuck flaps or locking lids
• Die-cut inserts

Types of Boxboard Boxes

• Folding Cartons
• Sleeve Boxes
• Tuck-End Boxes
• Two-Piece Lid and Base Boxes
• Mailer Style Boxes

3Ps of Packaging Approach: Presentation, Preservation & Protection

Presentation

Neutral tones with clean finishes offer a professional and environmentally friendly look.

Preservation

Protects products from dust, handling, and light wear.

Protection

Rigid and structured to prevent bending or crushing during storage and shipping.

Upgrade to Premium Packaging

Add soft-touch coating, embossed designs, or textured finishes to give your packaging a refined edge without losing its natural character.

Why Choose Custom Boxes Lab?

We deliver sustainable packaging that meets performance and branding goals.

• Eco-responsible materials
• Custom-fit for your products
• Quick turnaround times
• Support from planning to production

Get a Quote Today

Ready to go green with strong and stylish packaging?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.