Custom Baseball Cap Boxes with Logo

Packaging That’s Rugged, Retail-Ready & Brand-Driven

Ideal for apparel stores, sportswear packaging, corporate giveaways, and eCommerce orders—our custom baseball cap boxes are built to ship safely and display boldly.

Premium Materials That Protect the Shape

We engineer your packaging to preserve the form, style, and freshness of every cap.

• Rigid chipboard (1000–1500 gsm) – For high-end presentation and storage
• Corrugated cardboard (E-flute/B-flute) – Ideal for shipping caps safely
• Coated or uncoated paper wraps – Matte, gloss, or textured options
• Recyclable and eco-friendly materials – FSC-certified and sustainable choices available

Designed to Fit Snapbacks, Dad Hats & Trucker Caps

From single retail caps to multi-pack promotional kits, we size the box to your product.

• Single-cap and dual-cap formats
• Rectangular, square, or custom-shaped layouts
• Two-piece rigid boxes, magnetic closures, or foldable mailer styles
• Optional inserts, padding, or headrest forms for added security

Logo Branding That Makes Every Box a Statement

Your packaging becomes a brand asset with high-end custom print options.

• Full CMYK or Pantone color printing
• Foil stamping for logos (gold, silver, black, rose gold)
• Embossing or debossing for texture and depth
• Spot UV gloss on logo for premium shine
• Interior print space for tags, QR codes, or thank-you messages

Functional Features That Add Real Value

We don’t just design boxes—we design branded experiences.

• Fold-flat or pre-assembled options available
• Die-cut handles, windows, or custom sleeves
• Reusable rigid boxes for gift sets or collectors’ editions
• Scratch-resistant and moisture-protective coatings

The 3Ps of Baseball Cap Box Packaging

• Presentation: Professional-grade boxes with clean finishes and bold branding boost shelf and unboxing appeal.
• Preservation: Rigid forms protect the cap’s structure from bending or crushing.
• Protection: Secure closures and optional inner supports ensure safe delivery or display.

Why 5000+ Apparel & Promo Brands Trust Custom Boxes Lab

From custom fashion drops to corporate merchandise, we help brands deliver their style with impact.

• No minimum order requirement
• Free dielines, mockups, and print setup
• Fast U.S.-based turnaround and delivery
• Eco-conscious, durable materials
• Full-service customization—from structure to finish

Get a Free Quote Today

Send your caps in a box that’s as bold as your brand. Call 0000 or email us now to launch your custom baseball cap boxes with logo project at Custom Boxes Lab—where packaging and branding go hand in hand.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.