Personalized Birthday Boxes

Packaging That Starts the Party

Perfect for party planners, event vendors, eCommerce gift sellers, subscription boxes, and individual celebrations, our birthday boxes turn unboxing into a joyful experience.

Materials That Match the Moment

We use quality materials that protect your contents and keep the fun front and center.

• White SBS or kraft paperboard – Smooth and ideal for colorful, custom designs
• Rigid chipboard – For premium gift packaging or keepsake boxes
• Corrugated board – Durable and secure for heavier or shipped items
• Gloss, matte, or soft-touch coatings – Add festive shine or luxe feel

Box Styles That Fit Any Birthday Vibe

From kids’ parties to elegant milestone celebrations, we tailor each box to your theme and purpose.

• Two-piece setup boxes – Classic for gifts, favors, or keepsakes
• Magnetic closure boxes – Perfect for luxury surprises or custom kits
• Tuck-top and mailer boxes – Ideal for party supply sets or shipped gifts
• Pillow boxes – Cute, compact options for candy or small goodies
• Custom inserts – Keep party items neatly arranged and secure

Personalization That Brings the Joy

We help you create custom designs that feel as unique as the birthday being celebrated.

• Add names, ages, event themes, or photos
• Full-color CMYK or Pantone printing
• Foil stamping, embossing, or spot UV – For standout details
• Space for QR codes, personalized messages, or gift notes

Practical Features for Every Gifting Scenario

We design for fun and function—no matter who’s giving or receiving.

• Pre-assembled or flat-packed – For convenience
• Die-cut handles, ribbon closures, or window cutouts – For visual impact
• Tamper-evident seals or easy-open closures – For kids and adults
• Eco-friendly, recyclable materials and finishes – Available

The 3Ps of Personalized Birthday Packaging

• Presentation – Custom-printed boxes add joy, surprise, and a premium feel to birthday gifting.
• Preservation – Sturdy boxes and protective finishes keep fragile items, treats, or décor safe.
• Protection – Durable construction and secure closures ensure gifts arrive intact and festive.

Why 5000+ Brands & Gift Givers Trust Us

From party planners to online gift retailers, we help people celebrate beautifully—one box at a time.

• No minimums – Ideal for one-off gifts, small parties, or bulk orders
• Free design and customization support
• Fast, U.S.-based production and shipping
• Sustainable and child-safe materials – Available
• Expertise in celebration, favor, and themed event packaging

Get a Free Quote Today

Start every birthday with a box full of joy—personalized and ready to wow. Call 0000 or email us now to start your personalized birthday box order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.