Custom Light Bulb Box

Ideal for Retail, E-Commerce, and Bulk Shipments

Our custom light bulb boxes are perfect for standard bulbs, decorative lighting, energy-efficient LEDs, or industrial-grade products.

Durable Materials for Maximum Protection

We use strong yet printable materials to keep your bulbs safe in transit and on shelves.

• Corrugated cardboard – Shock-absorbent and ideal for shipping
• Kraft board – Recyclable and clean-looking for eco-focused brands
• SBS paperboard – Crisp white surface for vibrant retail printing
• Foam or cardboard inserts – Secure single or multi-bulb packaging

Custom Structures for Any Bulb Type

We build boxes to fit everything from vintage Edison bulbs to smart LEDs.

• Tuck-end boxes for individual retail units
• Partitioned cartons for multiple bulbs
• Two-piece or magnetic rigid boxes for high-end smart bulbs
• Custom inserts to prevent movement and breakage

Branded Printing That Shines Bright

Turn basic packaging into a communication tool with premium printing.

• Full-color exterior and interior printing
• Hot foil stamping for logos or product names
• Spot UV or soft-touch finishes for a modern look
• Instruction panels or QR codes linking to installation or energy info

Packaging Add-Ons That Elevate the Experience

Small details go a long way in boosting customer satisfaction.

• Custom sleeves or belly bands
• Inside-lid safety tips or energy-saving messages
• Hang tabs or display cutouts for retail
• Tamper-proof seals or perforated openings for security

The 3Ps Approach

Presentation

Minimalist or full-color—your box reflects the innovation inside.

Preservation

Layered inserts, crush-proof corners, and moisture-resistant coatings protect every bulb.

Protection

Designed to prevent breakage during shipping, stacking, or handling.

Why 5000+ Brands Trust Custom Boxes Lab

We power packaging for lighting companies, retailers, and green energy brands.

• No minimum order quantity
• Free dieline and design support
• Fast U.S.-based turnaround and delivery
• Eco-friendly and premium-grade material options
• Personalized support from packaging experts

Get a Free Quote Today

Package your bulbs with brilliance—secure, branded, and fully custom. Call 0000 or email us now to get started with your custom light bulb box project at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.