Custom Face Mask Mailing Box

Built for Medical, Beauty & Retail Brands

From hospitals and clinics to skincare brands and retail eCommerce, our mailing boxes are ideal for:

• Disposable and N95 face masks
• Cloth or fashion face masks
• Sheet masks or skincare face packs
• Subscription-based mask kits
• Promotional or influencer mailing campaigns

Durable Materials Designed for Shipping

We use strong, lightweight materials that keep your face masks protected throughout the delivery process:

• Corrugated cardboard: Sturdy enough for postal handling
• Kraft or white board: Natural or premium look depending on your brand
• Moisture-resistant coatings: For added hygiene and durability
• Custom inserts: Paperboard or foam inserts to hold masks in place

Box Styles to Suit Your Product & Message

Our mailing box designs are functional, brand-forward, and consumer-friendly:

• Tuck-top or front-lock mailers
• Self-locking die-cut mailing boxes
• Slim foldable boxes for lightweight masks
• Multi-item kit packaging
• Tamper-evident or sticker-sealed options

Customization Options That Build Brand Trust

Turn your mailing box into a complete brand experience from the moment it arrives:

• Full-color printing inside and out
• Custom messaging for safety instructions or promos
• Foil stamping and logo embossing
• QR codes for reordering or tutorials
• Brand-consistent colors, fonts, and designs

Add-Ons for a Professional Touch

Make unboxing safe, thoughtful, and shareable:

• Printed tissue paper or inner sleeves
• “Thank you” or care instruction cards
• Mask usage or disposal icons
• Recyclable inserts for eco-conscious appeal
• Custom stickers for sealing and branding

Why Choose Our Face Mask Mailing Boxes?

• Presentation: First impressions matter—our boxes reinforce safety and quality.
• Protection: Secure, snug, and sanitary for all mask types.
• Practicality: Easy to ship, stack, and store without damage.

Why Custom Boxes Lab is the #1 Choice

Healthcare and beauty brands across the U.S. trust us to deliver reliable, brand-ready packaging that meets postal and industry standards.

• Free design support and box engineering
• Low MOQs for startups or small-batch sellers
• Fast U.S. shipping and production
• FDA-compliant materials available
• Eco-friendly options and sustainable inks

Request a Free Quote for Custom Face Mask Mailing Boxes

Stay safe and stay stylish. Custom Boxes Lab offers premium face mask mailing boxes that protect your product—and your brand reputation.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Face Mask Mailing Box
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.