Custom Bi Fold Brochure

A Smart Format for Big Ideas

Our bi-fold brochures are perfect for:

• Company profiles & corporate marketing
• Product or service menus
• Real estate listings & agency flyers
• Healthcare and medical info sheets
• Restaurant takeaway menus
• Non-profit campaigns & fundraising promotions

Premium Stocks & Impressive Finishes

We use top-tier paper that feels as good as it looks—built to reflect your brand’s quality:

• 100lb gloss text – Lightweight, shiny, and vibrant
• 100lb matte text – Smooth and soft with a glare-free finish
• 80lb or 100lb cover – Thicker, more rigid for premium feel
• Recycled paper options – Sustainable, professional, and planet-friendly

Finishing Options:

• Gloss or matte lamination
• Soft-touch coating for a luxurious texture
• Spot UV for logo accents
• Scoring and folding included for crisp edges

Designed to Tell Your Story, Clearly

With two clean panels (four total pages), bi-fold brochures provide structure and flow for your message:

• Front panel for branding and headline
• Inside spread for features, photos, services, or pricing
• Back panel for contact info, social media, or call-to-action
• Custom layouts tailored to your campaign

Full-Color, Full-Impact Printing

Take your marketing to the next level with sharp imagery and detailed printing:

• Full-color CMYK printing on both sides
• High-resolution photo support
• Edge-to-edge design with bleed setup
• Option to include QR codes, coupons, or scannable contact info

Add-On Features to Elevate Your Brand

Give your brochures the detail they deserve:

• Die-cut windows or shapes
• Foil stamping for logos or headers
• Insert pockets for business cards or flyers
• Custom sizes (standard 8.5×11″ folded or request your own)

Why 5000+ Businesses Choose Us

At Custom Boxes Lab, we bring professionalism and precision to every print:

• Low minimum order quantity
• Free brochure design support and templates
• Fast U.S. production and delivery
• Eco-friendly printing options available
• Responsive support from marketing print specialists

Ready to Make a Fold That Sells?

Whether you’re launching a new product or reintroducing your brand, our bi-fold brochures give your message the polished presentation it deserves.

To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.