Custom Christmas Shirt Box

Ideal for Retailers, Corporate Gifting & Seasonal Promotions

Perfect for clothing brands, Christmas pop-up shops, online apparel sellers, and corporate holiday kits.

Materials That Combine Festive Flair With Function

We use durable, high-end materials that balance beauty with strength.

• Rigid chipboard – Sturdy for retail gifting and premium presentation
• Folding boxboard – Lightweight and affordable for bulk holiday campaigns
• White kraft or recycled kraft – Clean and eco-conscious
• Optional festive wraps – Holiday prints, foil accents, or glitter finishes

Custom Sizes & Structures to Fit All Shirt Styles

From slim-fit tees to flannel button-ups, we size each box to make unboxing feel magical.

• Standard shirt fold box sizes or custom dimensions
• Two-piece rigid boxes with lids
• Magnetic or drawer-style structures
• Auto-lock folding cartons for shipping

Holiday Branding That Tells a Merry Story

Make every detail feel on-brand and on-season.

• Full-color festive prints (snowflakes, holly, plaid, etc.)
• Hot foil stamping in gold, silver, red, or green
• Embossed or debossed logos
• Inside-lid greetings, holiday wishes, or thank-you notes

Add-Ons That Complete the Gifting Experience

Turn a shirt box into a full holiday package with personalized touches.

• Tissue paper, crinkle paper, or shredded filler
• Ribbon closures or custom belly bands
• QR codes for brand stories or holiday promos
• Insert cards with care instructions, discounts, or gift messages

The 3Ps Approach

Presentation

Let your box feel like a holiday gift from the moment it’s seen.

Preservation

Durable walls and inserts keep shirts perfectly folded and free from wrinkles.

Protection

Designed to withstand shipping, stacking, or gift wrapping without losing form.

Why Holiday Retailers Trust Custom Boxes Lab

We combine retail-ready packaging with seasonal creativity.

• No minimum order quantity
• Free dieline and structural design services
• Fast turnaround and U.S.-based delivery
• Sustainable and festive material options
• Personalized support from apparel packaging experts

Get a Free Quote Today

Wrap your shirts in packaging that’s made for the moment.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.