Custom Chipboard Boxes

Designed for Versatile Packaging Needs

Our chipboard boxes are built to offer maximum branding real estate while maintaining a low shipping weight. From foldable styles to display-ready finishes, we tailor each box to fit your exact requirements.

Materials

We offer various chipboard grades and finishes to match your product and brand aesthetic:

• Standard chipboard – Lightweight and economical
• White chipboard – Clean surface for sharp printing
• Recycled chipboard – Sustainable with a rustic finish
• Coated chipboard – Glossy or matte protection with premium look

Sizes

Whether you need compact units or larger containers, we customize every dimension:

• Small – Ideal for individual items like soaps or tech gadgets
• Medium – Perfect for skincare, apparel, or boxed sets
• Large – Suitable for bulk or bundled products
• Die-cut custom sizing – Designed precisely for product fit

Printing

Your box, your design—made to stand out:

• Full-color offset or digital printing
• Product information, logos, and barcodes
• Matte, gloss, or satin finishes
• UV coating for added durability and shine

Add-ons

Enhance functionality and elevate brand perception with smart extras:

• Foil stamping (gold, silver, custom)
• Embossing or debossing for texture
• Clear plastic windows for product visibility
• Inserts or partitions for organized interior

Types of Chipboard Boxes

We create a wide range of structures to meet every packaging need:

• Folding cartons – Great for fast assembly and flat shipping
• Tuck-end boxes – Secure closure for lightweight items
• Two-piece boxes – Elegant look for gifts and premium items
• Sleeve boxes – Sleek outer wrap for layered branding

3Ps of Chipboard Box Packaging

Presentation

Clean lines and crisp printing give your product a polished, retail-ready appearance.

Preservation

While chipboard is light, it offers sufficient strength to protect against minor impacts during handling and shelving.

Protection

Add coatings and inserts to guard products against moisture, dust, and crushing during transit or storage.

Upgrade to Premium Chipboard Packaging

Stand out with upgrades that highlight your brand’s quality:

• Textured finishes like linen or soft-touch
• Spot UV for detail enhancement
• Custom interior printing for a complete unboxing experience

Why Choose Custom Boxes Lab?

We combine form and function in every chipboard box. Our team works with you to create packaging that enhances product visibility while keeping costs in check.

Get a Quote Today

Ready to design your ideal chipboard box?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Chipboard Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.