Custom Suitcase Boxes

Suitcase Box with Handle

Designed for travel and display, our suitcase boxes are more than just containers—they’re built for transport and visual impact. With handle options and secure closures, they’re ready for events, displays, or gifting.

Materials

We use durable and stylish materials that support weight and printing:

• Rigid board – Sturdy and elegant for high-end use
• Corrugated cardboard – Lightweight, durable, and ideal for shipping
• Kraft paperboard – Eco-conscious with a natural finish
• Coated chipboard – Smooth surface for crisp prints

Sizes

From compact kits to full-size bundles, we size your box to match your needs:

• Small boxes for gift sets or trial kits
• Medium boxes for product displays
• Large boxes for multipacks or kits
• Flat-pack formats for easy assembly

Printing

We make your custom suitcase box reflect your brand with precision printing:

• Custom logos and messaging
• Vibrant full-color or minimalistic designs
• Glossy, matte, or soft-touch finishes
• Smudge-free, eco-friendly inks

Add-ons

Upgrade your boxes with functional features:

• Carry handles in ribbon, rope, or die-cut styles
• Inner trays or dividers for better organization
• Magnetic, Velcro, or tab closures
• Custom inserts for individual product slots

Types of Custom Suitcase Boxes

Built for flexibility across industries:

• Luxury suitcase boxes for premium items
• Retail suitcase boxes for multi-product sales
• Promotional suitcase kits with full branding
• Sustainable suitcase boxes with paper handles

3Ps of Smart Suitcase Packaging

Presentation

Sleek structure and custom printing give your packaging an elevated look.

Preservation

Sturdy materials and protective inserts keep products intact during handling.

Protection

Each box is designed to withstand travel, stacking, and rough handling without compromise.

Upgrade to Premium Suitcase Solutions

Enhance your custom suitcase box with added polish:

• Embossed or foil-stamped logos
• Spot UV for targeted shine
• Reinforced walls and edges
• Velvet or fabric interior lining

Why Choose Custom Boxes Lab?

We craft suitcase boxes that carry your brand forward—literally and visually.

• Custom-built with handle options
• Eco-friendly material choices
• Design and printing freedom
• No order minimums
• Bulk pricing and quick turnaround
• Dedicated packaging support team

Get a Quote Today

Want a suitcase box that matches your product’s value?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Suitcase Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.