Custom Mascara Mailers

Designed for Safe Delivery

Protect delicate mascara tubes with precision:

• Sturdy corrugated or kraft mailer construction
• Custom-fit inserts to prevent movement and damage
• Secure locking tabs or adhesive closures
• Lightweight and shipping-friendly for cost-effective delivery

Beauty-Driven Customization

Transform your mascara mailers into a brand experience:

• Full-color printing inside and out for bold impressions
• Add foil stamping, spot UV, or embossing for a premium finish
• Choose from sleek matte, gloss, or soft-touch coatings
• Print product info, instructions, or promo codes directly on the mailer

Practical for Every Beauty Brand

Whether you ship one or a dozen mascaras, our mailers scale with your business:

• Sizes available for single tubes, duos, or mascara and lash kits
• Flat-pack design saves space in your storage
• Eco-friendly options available for sustainable brands
• Ideal for DTC beauty brands, subscription boxes, and event giveaways

Ready to Ship, Styled to Impress

These mascara mailers aren’t just boxes—they’re a part of your product reveal:

• Adds unboxing appeal to your customer’s experience
• Durable enough for postal handling, elegant enough for PR
• Perfect for seasonal launches, limited editions, and influencer campaigns

Your Mascara Deserves More Than Just a Box

Protect it. Present it. Promote it. With our custom mascara mailers, you create a secure and stunning delivery every time. Build trust and beauty from the outside in.
To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

Box Style	Custom Mascara Mailers
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.