Auto Air Spring Boxes

Built for Durability, Designed for Confidence

Our boxes are engineered to withstand shocks, pressure, and long-distance transit while delivering a clean, professional unboxing experience.

Materials

We use rugged and reliable materials tailored to heavy automotive components.

• Corrugated board – Triple-wall and reinforced for high-impact protection
• Rigid board – Structured packaging for luxury aftermarket presentation
• Kraft board – Eco-conscious and strong enough for bulk packing
• Foam inserts – To cradle your air springs during shipment and prevent movement

Sizes

Custom-fit designs for single or multiple units, depending on your product offering.

• Standard-size boxes for OEM and aftermarket air springs
• Compact units for retail display or individual replacements
• Bulk carton options for warehouse shipping and fleet servicing
• Adjustable inserts to accommodate varying spring shapes

Printing

Bold and informative branding that adds to your credibility.

• Technical diagrams, usage labels, or product specs
• CMYK or Pantone printing for accurate brand colors
• Matte or gloss finishes for visual appeal
• QR codes for installation guides or support links

Add-ons

Enhancements that combine function and professionalism.

• Foam or molded inserts for snug fit and vibration resistance
• Tamper-evident seals or locking flaps for secure transit
• Custom labels for SKU or inventory tracking
• Inner documentation slots for manuals or warranties

The 3Ps Approach

Presentation

We help you stand out in the automotive market with clean, sharp packaging that reinforces quality, trust, and technical precision.

Preservation

Moisture-resistant coatings and smart internal layouts prevent rust, abrasions, or misalignment during long-term storage.

Protection

Our auto air spring boxes are designed to withstand weight, pressure, and rough handling—ensuring your product arrives fully intact.

Why Choose Custom Boxes Lab?

Trusted by over 5,000 businesses across industries, we deliver packaging that matches the strength and reliability of your products.

• Heavy-duty structural engineering
• Free box design and mockups
• Competitive pricing for bulk or low MOQs
• Fast turnaround and U.S.-wide delivery
• Supportive team with auto packaging experience

Get a Quote Today

Keep your auto parts safe and your brand strong. Call 0000 or email us now to start your custom air spring box order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.