Custom Burger Boxes

More Than Just a Takeout Box—It’s a Branded Experience

From lunch orders to late-night deliveries, your custom burger box should look as good as your food tastes.

Materials That Handle the Heat (and the Sauce)

We build boxes tough enough for loaded patties, melty cheese, and messy toppings.

• Food-grade SBS paperboard or corrugated kraft
• Oil- and grease-resistant coatings available
• Vented options to keep buns from going soggy
• Compostable, recyclable, and eco-friendly material choices

Custom Printing That Makes Your Brand Stick

Serve every burger with a side of branding.

• Full-color CMYK or spot Pantone printing
• Matte, gloss, or soft-touch finishes
• Logo, tagline, ingredient info, or promotional QR codes
• Inside printing for a surprise message or branded napkin insert

Sized to Fit Every Burger Build

Whether it’s a slider or a triple-stack tower, we’ll box it just right.

• Small (sliders), Medium (classic burgers), Large (loaded or double burgers)
• Clamshell, flip-top, or tuck-lid styles
• Built-in locking tabs—no tape needed
• Stackable and crush-resistant for easy transport

Add-Ons That Elevate the Takeout Experience

Turn a burger box into a customer favorite they’ll remember.

• Custom die-cut windows to show the bun
• Perforated tear tabs for easy eating
• Compartments for fries, sauces, or side add-ons
• Printed tissue paper, sticker seals, or branded tape

The 3Ps Approach

Presentation

Your box is your billboard—get seen in every hand, delivery bag, or Instagram post.

Preservation

Built to keep your burger warm, fresh, and intact—no soggy buns or collapsed stacks.

Protection

Grease-resistant, crush-resistant, and built for the road—your burger arrives as good as it left the kitchen.

Why 5,000+ Food Brands Trust Custom Boxes Lab

Because we know how to bring taste and design together in one satisfying package.

• Low MOQs — perfect for food trucks, events & pop-ups
• Free dieline setup & layout support
• Fast U.S. production & delivery
• Eco-conscious packaging options
• A creative team that understands food service and brand visibility

Let’s Make Your Burger Box as Delicious as the Product Inside

Whether you’re flipping for foodies or launching a limited burger drop, we’ll help you create custom burger boxes that are hot, branded, and built to move. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.