Pre Roll Inserts

Designed To Fit & Protect

We create inserts that hold your pre rolls firmly — avoiding movement, breakage, or overlap while aligning perfectly with your packaging design.

Material Options

Select the material that complements your box and product type:

• Cardboard – Lightweight and printable
• Foam – Soft, high-protection, and flexible
• Kraft – Natural, eco-friendly texture
• Plastic (PET or PLA) – Transparent and durable (on request)

Custom Sizes & Layouts

Whether it’s a single pre roll or a 10-pack, we customize the insert layout to fit the number, size, and orientation of your joints — vertically, diagonally, or side-by-side.

Clean-Cut Precision

All inserts are die-cut with exact measurements for a snug fit. We also offer custom printing on inserts for branding, strain info, or usage instructions.

Add-ons & Functionality

Improve insert performance with options such as:

• Perforated slots
• Printed strain names
• Finger-pull cutouts
• Tamper-evident backing
• Scent barriers (for foam or plastic inserts)

Insert Styles We Offer

Depending on your packaging style, we offer:

• Slotted cardboard trays
• Foam cavities for rigid boxes
• Foldable inserts for tuck-end boxes
• Slide-in trays for drawer-style boxes
• Custom holders for tubes or cones

Built on the 3Ps

Every insert is created to meet these essentials:

• Presentation – Neat, clean product arrangement
• Preservation – Holds joints firmly to prevent flattening or rolling
• Protection – Avoids movement, crushing, and cross-contamination

Finishing Options

Upgrade the visual appeal of your inserts with:

• Gloss or matte lamination
• Soft-touch coatings
• Printed branding or text
• Die-cut or embossed features
• Custom colored foam or liners

Why Choose Us?

We understand that the inside matters as much as the outside. Our pre roll inserts are custom-built for your packaging and product, providing:

• Design matched to your box dimensions
• Low minimum orders
• Eco-safe and compliant materials
• Fast production and delivery
• Full branding support
• Precision-fit and high durability

Get A Quote

Need pre-roll inserts that protect and present your joints perfectly?
Call us at 0000 or email us now to get started with your custom insert design.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.